Milwaukee 1-3/4 Max HP D-Handle Router

The Milwaukee 1-3/4 Max HP D-Handle Router, model 5619-20, is a tool that has quickly become an essential part of my woodworking toolkit. With its well-thought-out features and robust performance, this router strikes a balance between power and precision, making it suitable for both professional carpenters and DIY enthusiasts.

First and foremost, the 11 Amp, 1-3/4 max HP motor is a powerhouse. Running at 24,000 RPM, it delivers consistent, smooth cuts through a variety of materials, including hardwoods and plywood. The power is evident right out of the box; the motor spins up almost instantly, providing a sense of readiness that I found quite reassuring during my projects. Despite its power, the router operates relatively quietly, which is a notable advantage when working in a shared or confined space.

One of the standout features of this router is the Soft-Grip D-Handle with a lock-on trigger switch. This design not only enhances comfort during extended use but also provides superior control, especially when maneuvering around tight corners or intricate patterns. The grip feels natural in the hand, reducing fatigue and increasing precision. The lock-on trigger is a small but significant detail that allows for continuous operation without having to keep a finger on the trigger, which is particularly useful for larger tasks.

The Linear Depth Adjustment System is another highlight. The ability to make micro-adjustments to the cutting depth is crucial for achieving precise results, and this router excels in that area. The system is intuitive and easy to use, allowing for quick and accurate depth changes. However, I did encounter a minor issue with the depth adjustment knob. There were instances where it felt like the depth setting had shifted slightly during use. While this could be a concern for some, it didn’t significantly affect my work, and the depth remained accurate overall.

Versatility is a key attribute of this router. It is compatible with both 1/4 inch and 1/2 inch collets, accommodating a wide range of router bits. This flexibility is invaluable when switching between different types of cuts and profiles. Changing bits is a straightforward process, made even easier by the included wrenches and the collet lock feature, which allows for single-wrench bit changes. This saves time and effort, especially when working on complex projects that require multiple bit changes.

The router’s build quality is impressive. Weighing in at 9.2 pounds, it is sturdy without being cumbersome. The double-insulated construction adds a layer of safety, and the overall design feels durable and well-engineered. I’ve used this router for a variety of tasks, from cutting grooves in hardwood flooring to rounding over edges, and it has consistently delivered reliable performance.

One aspect that particularly stood out to me is the dust collection system. The attachment allows for the connection of a vacuum, significantly reducing sawdust and debris around the work area. This not only keeps the workspace cleaner but also improves visibility, allowing for more accurate cuts. The clear base plates and LED lights further enhance visibility, making it easier to see the workpiece and the cutting line.

However, the router is not without its flaws. The base can sometimes feel a bit unstable, particularly when using the smaller baseplate. This isn’t a deal-breaker, but it does require a bit of extra care to ensure the router remains steady during use. Additionally, while the router is compact and easy to handle, it does not come with a storage bag or case, which would have been a useful addition for protecting the tool and its accessories.

Despite these minor drawbacks, the Milwaukee 1-3/4 Max HP D-Handle Router is a remarkable tool that offers a lot of value. Its combination of power, precision, and versatility makes it a reliable choice for a wide range of woodworking tasks. Whether you’re a professional looking for a dependable router for daily use or a hobbyist seeking a tool that can handle various projects, this router is up to the task.

In conclusion, I highly recommend the Milwaukee 1-3/4 Max HP D-Handle Router. Its robust motor, comfortable grip, and precise depth adjustment system make it a standout tool in its category. While there are a few areas where it could be improved, these are relatively minor and do not detract from the overall performance and usability of the router. If you’re in the market for a reliable and versatile router, this one is definitely worth considering.