Milwaukee 2-1/4 Max HP EVS BodyGrip Router Kit

In the ever-evolving landscape of power tools, precision and control are paramount. As a seasoned woodworker, I’ve had the chance to put Milwaukee’s 2-1/4 Max HP EVS BodyGrip Router Kit (model 5616-21) to the test. This router promised an enticing blend of power, control, and ergonomic design, so I was eager to see how it would perform in various woodworking tasks.

Design and Ergonomics

The first thing that struck me about this router was its BodyGrip design. Milwaukee has clearly put a lot of thought into making this tool comfortable to use over long periods. The hand strap and rubber overmold make it easy to maintain a firm grip, reducing muscle fatigue even during intensive routing sessions. The tool feels substantial in hand, striking a good balance between weight and maneuverability. It’s not the lightest router out there, but the weight seems to enhance control, especially when making detailed cuts without a guide.

Power and Performance

Equipped with a 13-amp motor, the router offers a variable speed range from 10,000 to 24,000 RPM. This versatility allows for fine-tuning depending on the material and bit size. One feature that stood out was the soft start technology, which gradually ramps up the speed, reducing the risk of damaging the workpiece at the onset. This is particularly useful when working with delicate woods or intricate designs.

The electronic feedback mechanism ensures consistent performance by maintaining the selected RPM under load. During my tests, I noticed that even when taking on heavy cuts or working on tougher materials like oak, the router managed to maintain its speed without bogging down. This consistent power delivery is crucial for achieving smooth, clean cuts.

Precision and Adjustability

One of the highlights of this router is its micro-fine linear depth adjustment. Fine-tuning the cutting depth is incredibly easy and precise, thanks to the dial and worm gear mechanism. The above-the-table adjustment system also adds a layer of convenience, particularly when the router is mounted on a table. This feature allows for quick, accurate adjustments without the need to reach under the table, saving time and effort.

The tool also comes with both 1/4” and 1/2” collets, offering flexibility in bit selection. The collets hold bits securely, reducing the chances of slippage during operation. However, some users might find the dual-wrench system for changing collets a bit cumbersome compared to single-wrench designs with a spindle lock. That said, it’s a minor inconvenience that doesn’t overshadow the tool’s overall performance.

Durability and Maintenance

Milwaukee tools are known for their durability, and this router is no exception. The construction feels robust, and components like the motor contamination shield add to its longevity by preventing debris from entering the motor. However, it’s worth noting that, like many power tools, this router is not immune to wear and tear. The collet bearings, in particular, have been a point of concern. They are on the smaller side, which might impact their long-term durability under heavy use.

Maintenance is relatively straightforward, but one should be cautious during disassembly and reassembly, especially around parts like the collet. Replacement parts can sometimes be hard to come by, which might be frustrating for users who prefer to do their own maintenance.

Noise and Vibration

In terms of noise, the router operates at a tolerable level, though it’s always advisable to use ear protection during prolonged use. Vibration is minimal, thanks to the balanced design and the BodyGrip feature. The reduced vibration translates to less user fatigue and greater control, which is particularly beneficial during intricate routing tasks.

Value for Money

Considering its features and performance, the Milwaukee 5616-21 offers great value for money. It’s priced competitively within its category and comes with a 5-year warranty, which adds an extra layer of assurance. The inclusion of both 1/4” and 1/2” collets, as well as the comprehensive adjustment features, make it a versatile addition to any workshop.

Final Thoughts

After extensive use, I can confidently say that the Milwaukee 2-1/4 Max HP EVS BodyGrip Router Kit is a solid choice for both hobbyists and professional woodworkers. Its combination of power, precision, and ergonomic design makes it a versatile and reliable tool. The minor issues with bearing durability and maintenance part availability are overshadowed by its overall performance and user-friendly features.

If you’re in the market for a mid-range router that delivers consistent power, easy adjustability, and comfortable operation, this Milwaukee router is well worth considering. Its thoughtful design and robust performance make it a valuable tool that can handle a wide range of woodworking tasks with ease.