Milwaukee 3-1/2 Max HP Fixed-Base Production Router

As a woodworking enthusiast and professional, I've had the opportunity to work with a variety of routers over the years. When I got my hands on the Milwaukee 5625-20, a 3-1/2 Max HP Fixed-Base Production Router, I was eager to put it through its paces. Milwaukee has a strong reputation in the tool industry, and I was curious to see if this router would live up to the brand's high standards.

First Impressions

Right out of the box, the Milwaukee 5625-20 exudes a sense of power and durability. Weighing in at 11.8 pounds, it's not the lightest router on the market, but the heft suggests it's built to handle serious tasks. The 15 amp motor, capable of delivering a variable speed range from 10,000 to 22,000 RPM, is one of the most compelling features. This kind of power is essential for tackling heavy-duty projects, and the electronic feedback system promises consistent performance even under load.

Setup and Installation

Setting up the Milwaukee router was relatively straightforward. It comes with a self-releasing 1/2" precision collet, but I had to purchase a 1/4" collet separately, which was a minor inconvenience. The router fit well into my existing router table, although I had to make some minor adjustments to accommodate the fine adjustment knob. The above-table height adjustment system is a standout feature, making it easier to fine-tune the depth without having to crawl under the table.

Performance

Once set up, I was eager to test the router on various materials. I started with some hardwoods, including oak and maple, and the Milwaukee 5625-20 handled them with ease. The variable speed dial allows for precise control, and the soft start feature is a nice touch, preventing any sudden jolts that could mar the workpiece or strain the motor.

One of the most impressive aspects of this router is its power. Whether I was making deep cuts or working with large bits, the router maintained its speed and didn't bog down. This is crucial for tasks like planing slabs or cutting dovetails, where consistent power is essential for clean, accurate results.

Usability and Comfort

Despite its weight, the Milwaukee router is surprisingly easy to handle. The ergonomics are well thought out, and the balance of the tool makes it comfortable to use even for extended periods. The sealed bearings and switch add to the durability, ensuring that dust and debris don’t compromise the tool's performance.

However, the router isn't without its flaws. One of the recurring issues I encountered was with the on/off switch. While it works fine initially, it tends to accumulate dust over time, which can lead to reliability issues. This is a significant drawback, especially for a tool marketed as "heavy-duty."

Noise and Vibration

Another area where the Milwaukee 5625-20 shines is in its noise and vibration levels. Compared to other routers I've used, this model is relatively quiet, which is a blessing in a busy workshop. The reduced vibration also means less fatigue during prolonged use, allowing for more precise and controlled cuts.

Maintenance and Durability

Maintenance is always a concern with power tools, and the Milwaukee router is no exception. The sealed switch and bearings are designed to extend the tool's lifespan, but the switch's susceptibility to dust is a notable flaw. After moderate use, I found myself needing to clean the switch to ensure reliable operation.

Value for Money

At a price point of around $399.99, the Milwaukee 5625-20 is an investment. However, given its power, features, and overall build quality, it offers good value for money. The five-year warranty is also a reassuring factor, although it’s worth noting that some users have reported issues with customer service and warranty claims.

Final Thoughts

The Milwaukee 5625-20 3-1/2 Max HP Fixed-Base Production Router is a powerhouse tool that excels in many areas. Its variable speed control, soft start feature, and above-table height adjustment system make it a versatile and user-friendly choice for both professional woodworkers and serious hobbyists.

However, the router is not without its shortcomings. The on/off switch's tendency to accumulate dust and the need for additional purchases like the 1/4" collet are minor but notable drawbacks. Despite these issues, the router's performance, power, and durability make it a compelling option.

Recommendation

Would I recommend the Milwaukee 5625-20? Yes, but with some reservations. If you need a powerful and versatile router that can handle heavy-duty tasks with ease, this model is a solid choice. Just be prepared to perform some maintenance on the switch and possibly invest in additional accessories. For those who prioritize reliability and minimal maintenance, there might be better options out there. However, for its power and features, the Milwaukee 5625-20 is hard to beat.