Milwaukee HACKZALL Recip Saw Kit

Cutting tasks in tight spaces can be a real challenge, especially when you're working on overhead projects or in confined areas. That's where the Milwaukee HACKZALL Recip Saw Kit (model 2520-21XC) truly shines. This compact, one-handed reciprocating saw is designed to make those tough jobs easier and more efficient.

The first thing that struck me about this tool is its lightweight design. Weighing in at just 3.2 pounds and measuring 11 inches in length, it's incredibly easy to maneuver. This makes it perfect for tasks where space is limited, such as cutting pipes under sinks or trimming branches in the garden. The one-handed design is a game-changer, allowing you to hold the material with your other hand for added control and precision.

The brushless motor is another standout feature. Brushless motors are known for their efficiency and longevity, and the HACKZALL doesn't disappoint. The motor delivers consistent power output, ensuring that the tool performs reliably even under heavy use. This is particularly useful when you're cutting through tougher materials like metal or hardwood. The tool's intelligent system also optimizes performance and protects against overload, overheating, and over-discharge, which adds to its durability.

One of the aspects I appreciated the most was the battery life. The HACKZALL uses a 12-volt lithium-ion battery, and the kit comes with an XC (extended capacity) battery pack. During my tests, I found that the battery lasted impressively long, even during continuous use. For instance, I was able to cut through several 2x4s and prune a medium-sized tree on a single charge. The fuel gauge on the battery is also a handy feature, giving you a clear indication of how much power you have left.

The tool's cutting performance is excellent, thanks to its 5/8-inch stroke length and variable speed trigger that allows up to 3,000 strokes per minute (SPM). Whether you're cutting metal, wood, or plastic, the HACKZALL handles it with ease. I found it particularly useful for cutting through copper and PVC pipes during plumbing repairs. The keyless blade clamp (QUIK-LOK Universal) makes blade changes quick and effortless, which is a huge time-saver when you're switching between different materials.

Another feature that adds to the tool's usability is the built-in LED light. This might seem like a minor addition, but it makes a significant difference when you're working in poorly lit areas. The light is bright and well-positioned, illuminating the cutting area effectively. This ensures that you can see what you're doing, reducing the risk of mistakes and improving overall safety.

Speaking of safety, the tool's design includes several features aimed at protecting both the user and the tool itself. The overload protection system is particularly noteworthy. It shuts down the tool if it senses that you're putting too much strain on the motor or battery, preventing damage and prolonging the tool's lifespan. This is a thoughtful feature that shows Milwaukee's commitment to quality and user safety.

Despite all these positives, the HACKZALL is not without its drawbacks. The fixed shoe design can be limiting, especially when you're trying to make precise cuts. A pivoting shoe would have provided better control and versatility. Additionally, while the tool is powerful for its size, it's not a replacement for a full-sized reciprocating saw when it comes to heavy-duty demolition work. The 5/8-inch stroke length is shorter than what you'd find on larger saws, which means it cuts more slowly through thicker materials.

Storage is another area where the HACKZALL could improve. The kit comes with a hard case that resembles a lunch box, which is sturdy but not very practical. A contractor bag would have been a better option, providing more space to store additional blades and accessories. This is a minor gripe, but worth mentioning for those who prefer to keep all their tools and accessories in one place.

In terms of vibration, the HACKZALL performs admirably. The dual gear counterbalance mechanism significantly reduces vibration, making the tool more comfortable to use over extended periods. This is particularly beneficial for tasks that require precision, as less vibration means more accurate cuts.

Overall, the Milwaukee HACKZALL Recip Saw Kit is a versatile and reliable tool that excels in tight spaces and for one-handed operation. Its lightweight design, powerful brushless motor, and long battery life make it a valuable addition to any tool collection. While it has some limitations in terms of shoe design and storage, these are minor issues compared to the tool's overall performance and usability.

I would highly recommend the HACKZALL for anyone who needs a compact, powerful reciprocating saw for light to medium-duty tasks. It's particularly useful for plumbers, electricians, and DIY enthusiasts who often find themselves working in confined spaces. The tool's combination of power, precision, and ease of use makes it a worthwhile investment.