DeWalt Fixed Base/Plunge Router Combo Kit

The DeWalt DW618PKB Fixed Base/Plunge Router Combo Kit is a versatile tool that aims to cater to a variety of woodworking needs. This tool promises a lot on paper, but how does it perform in real-world applications? I had the opportunity to use this router extensively on different projects, and here's my comprehensive take on its performance, features, and overall usability.

Unboxing and First Impressions

Upon unboxing the DW618PKB, the first thing that struck me was the solid build quality. The die-cast aluminum base and nickel-plated motor housing exude durability. The kit includes both a fixed base and a plunge base, which adds to its versatility. The rubber handles feel comfortable in the hand, and the clear sub-base is a thoughtful inclusion for better bit visibility.

Power and Performance

The 2-1/4 HP motor is undoubtedly one of the standout features of this router. It provides ample power to rout through hardwood effortlessly. The electronic variable speed control, ranging from 8,000 to 24,000 RPM, allows for precision in various applications. Whether you’re making intricate cuts or plowing through thicker material, this router adapts well to the task at hand.

One of my favorite features is the soft start function, which ramps up the motor speed gradually, reducing the initial torque. This makes the tool easier to handle, especially when starting a cut.

Ergonomics and Ease of Use

Ergonomically, the DeWalt router is a mixed bag. The rubber handles are comfortable, but the ball-shaped design may not be for everyone. I found that extended use led to some hand fatigue, which could be an issue for larger projects. The tool's weight is balanced well, making it easier to control during use.

Switching between the fixed and plunge bases is straightforward, thanks to the quick-release motor latches. However, I did encounter some resistance when trying to insert the motor into the plunge base. It required a bit of force, which was slightly frustrating.

Precision and Adjustability

The micro-fine depth adjustment ring on both bases is a boon for precision work. It allows for minute adjustments, ensuring that your cuts are exactly as intended. The five-position adjustable turret stop on the plunge base also adds to the ease of making repetitive cuts.

However, the depth adjustment mechanism is not without its flaws. I noticed that fine adjustments could be difficult to achieve consistently, especially when the tool was mounted on a router table. The spindle lock for single-wrench bit changes is a convenient feature, but the button is a bit small and stiff, making it uncomfortable to use for extended periods.

Dust Collection

Dust collection is an area where the DW618PKB could use improvement. The dust-sealed switch is a nice touch, but the overall dust extraction capability leaves much to be desired. While the plunge base does have a dust port, it doesn’t capture all the debris, which can make for a messy workspace.

Durability and Maintenance

In terms of durability, the DeWalt router holds up well under heavy use. The die-cast aluminum base and nickel-plated motor housing are built to last. However, I did encounter a few issues that raised concerns about long-term reliability. The power cord vibrated loose during use, and the plunge base’s adjustable stop was not as reliable as I would have liked.

Maintenance is relatively straightforward. The self-releasing collets make bit changes hassle-free, and the detachable cordset adds to the serviceability of the tool.

Pros and Cons

Pros

• Powerful Motor: The 2-1/4 HP motor handles hardwood with ease.
• Versatility: Comes with both fixed and plunge bases.
• Micro-Fine Depth Adjustment: Allows for precise cuts.
• Quick-Release Motor Latches: Makes switching bases easy.
• Durable Build: Die-cast aluminum base and nickel-plated motor housing.

Cons

• Ergonomics: Ball-shaped handles can cause hand fatigue.
• Dust Collection: Needs improvement.
• Depth Adjustment: Can be tricky and inconsistent.
• Maintenance Issues: Power cord and adjustable stop reliability.

Final Thoughts

The DeWalt DW618PKB Fixed Base/Plunge Router Combo Kit is a robust and versatile tool that excels in many areas but has a few notable shortcomings. Its powerful motor and precision features make it a valuable asset for serious woodworkers. However, the ergonomic issues and inconsistent depth adjustment might be deal-breakers for some users.

Would I recommend this tool? Yes, but with reservations. If you’re looking for a powerful and versatile router that can handle a variety of tasks, the DW618PKB is a solid choice. However, be prepared to deal with some ergonomic discomfort and less-than-perfect dust collection. For those who prioritize ease of use and consistent precision, it might be worth exploring other options.

In summary, the DeWalt DW618PKB is a capable router with a few quirks. It’s well-suited for a range of woodworking projects but may require some adjustments and patience to get the best out of it.