Milwaukee 2-1/4 Max HP EVS Multi-Base Router Kit

A recent addition to my workshop has been Milwaukee's 2-1/4 Max HP EVS Multi-Base Router Kit, model 5616-24. This meticulously designed router kit offers both fixed and plunge base options, catering to a wide array of routing tasks. With its BodyGrip® design, the comfort in handling is immediately noticeable, making long sessions more manageable.

The heart of this router lies in its powerful 13-amp motor, delivering up to 2-1/4 max horsepower. The motor’s electronic feedback system is a standout feature, ensuring consistent speed and power under load. This is crucial when you’re working on demanding projects that require steady performance. Additionally, the variable speed control ranging from 10,000 to 24,000 RPM allows for fine-tuning based on the material and bit size. The soft start feature is a thoughtful addition, minimizing the initial torque and making the tool easier to control from the get-go.

One of the features that caught my attention was the micro-fine linear depth adjustment system. Unlike traditional "turn around the base" setups, this system allows for precise depth settings, which can make a significant difference in the quality of the finished work. The above-the-table depth adjustment system is another convenient feature, saving time and effort when making adjustments during table-mounted operations.

Weighing in at 8.8 lbs, the router strikes a good balance between stability and portability. It’s heavy enough to feel sturdy during hand routing but not so cumbersome that it’s hard to maneuver. Swapping between the 1/4" and 1/2" collets is straightforward, thanks to the well-designed collet system, allowing versatility in bit selection.

The plunge base deserves special mention. The plunge action is impressively smooth, making it a joy to use for tasks requiring depth control, such as mortising or template routing. The lock lever on the plunge base is well-placed and offers just the right amount of tension, making it easy to lock and unlock during use.

The kit comes with a carrying case that holds both the fixed and plunge bases, along with the router motor and accessories. The case is robust and has designated spots for router bits, making it highly organized and practical for transportation. However, the case is quite large, which might be overkill for those who primarily use the router in a stationary workshop setting.

That said, the router does have a few drawbacks. One minor inconvenience is the lack of an edge guide or circle-cutter attachment. These are often essential for precision work, and their absence means you may have to fabricate your own or purchase them separately. Additionally, the dust collection attachment, while included, doesn’t fit all vacuum hoses, which might require some improvisation to achieve effective dust management.

Another area worth noting is the durability of the plunge base. While the overall build quality of the router is robust, the plunge base can be delicate. A minor drop can potentially render it unusable, which is something to be cautious about. On the fixed base, the process of tightening the motor clamp can sometimes shift the depth setting slightly, which might require a bit of fine-tuning to get right.

In terms of performance, the router excels in various applications, from edge profiling to template routing. The BodyGrip design significantly enhances control, especially when performing freehand routing. The soft start and variable speed control make it adaptable to different tasks and materials, ensuring clean and precise cuts.

The noise level of the router is relatively moderate, which is a pleasant surprise given its power. It’s not silent, but it’s less jarring than other routers I’ve used in the past. Moreover, the motor contamination shield is a thoughtful feature, designed to enhance airflow and minimize damage from dust and debris, thereby prolonging the tool’s lifespan.

One minor gripe is that the on/off switch can be slightly difficult to reach depending on how you hold the router, particularly when using it in unconventional positions. However, this is a small trade-off considering the overall ergonomic design of the tool.

Overall, Milwaukee’s 2-1/4 Max HP EVS Multi-Base Router Kit is a versatile and powerful addition to any woodworking arsenal. The combination of a robust motor, precise depth adjustment, and ergonomic design make it a reliable choice for both hobbyists and professionals. While there are a few areas that could be improved, such as including more accessories and ensuring the durability of the plunge base, the router’s performance and build quality more than compensate for these shortcomings.

I would recommend this router kit for anyone in need of a versatile, powerful, and reliable router. Its thoughtful design and solid performance make it a valuable tool for a wide range of woodworking projects. Whether you’re edge profiling, template routing, or working on a router table, this kit is likely to meet and exceed your expectations.