Milwaukee 2-1/4 Max HP EVS BodyGrip Router

The Milwaukee 2-1/4 Max HP EVS BodyGrip Router, model 5616-20, has been a reliable companion in my woodworking shop for a variety of projects. Its unique BodyGrip design, coupled with an adjustable hand strap, provides a secure and comfortable grip, making it especially suitable for both left and right-handed users. The thoughtful design minimizes muscle fatigue and allows for extended use without discomfort, which is a significant advantage during long woodworking sessions.

Build and Power

The router boasts a robust 13 amp motor with a maximum horsepower of 2.25. This power is more than adequate for most woodworking tasks, from edge profiling to intricate inlay work. The electronic variable speed control, ranging from 10,000 to 24,000 RPM, is a standout feature, allowing for precise control over the cutting speed. This versatility is particularly useful when working with different types of wood and router bits. The soft-start technology ensures a smooth and controlled startup, reducing the risk of jerky movements that could mar the workpiece.

Depth Adjustment and Usability

One of the most impressive features of this router is its linear depth adjustment system. This system allows for precise and repeatable depth settings, making it easy to achieve consistent results. The above-the-table access for adjustments is a convenient feature, especially when the router is mounted in a table. This setup makes bit changes and fine-tuning straightforward and hassle-free.

The router's weight, at 8.8 pounds, strikes a good balance between stability and maneuverability. It's heavy enough to provide a solid feel during use but not so heavy that it becomes cumbersome. The double-insulated construction adds an extra layer of safety, which is always a welcome feature in power tools.

Performance

In terms of performance, the Milwaukee router does not disappoint. It maintains steady RPMs even under heavy load, which is crucial for achieving smooth and clean cuts. The motor contamination shield is a thoughtful addition, protecting the internal components from dust and debris and extending the tool's lifespan.

The router's ability to handle both 1/4" and 1/2" collets adds to its versatility. Whether you're using smaller bits for detailed work or larger bits for more substantial cuts, this router can handle it all. The collet system is straightforward to use, and the dual-wrench setup for bit changes, while not universally loved, is effective.

Comfort and Control

The BodyGrip design is a game-changer in terms of comfort and control. The rubber grip feels secure in the hand, and the adjustable strap adds an extra layer of stability. This design allows for one-handed operation in certain situations, which can be a significant advantage when working on more complex projects. The router's balance is excellent, and it feels natural to guide it along the workpiece.

Durability and Maintenance

Over the years, I've found Milwaukee tools to be durable and reliable, and this router is no exception. However, it's worth noting that some users have reported issues with the longevity of the collet bearings. While I haven't personally experienced this problem, it's something to be aware of, especially if you plan to use the router heavily.

Maintenance is relatively straightforward. The motor contamination shield helps keep the internal components clean, and the overall build quality ensures that the tool can withstand regular use. The 5-year warranty provided by Milwaukee is a testament to the company's confidence in the durability of their products.

Areas for Improvement

While the Milwaukee router has many strengths, there are a few areas where it could be improved. The collet bearing issue mentioned earlier is a potential concern, and it would be beneficial if Milwaukee offered more readily available replacement parts. Additionally, some users might find the router's clamp system a bit challenging to manage, although this is a minor point in the grand scheme of things.

Final Thoughts

Overall, the Milwaukee 2-1/4 Max HP EVS BodyGrip Router is a powerful, versatile, and well-designed tool that excels in a variety of woodworking applications. Its combination of power, precision, and comfort makes it a valuable addition to any woodworker's toolkit. While there are a few minor areas for improvement, the router's strengths far outweigh its weaknesses.

If you're in the market for a reliable and versatile router that can handle a wide range of tasks with ease, I highly recommend the Milwaukee 5616-20. Its robust build quality, user-friendly features, and excellent performance make it a worthwhile investment for both hobbyists and professionals alike.