Milwaukee Sawzall Blade Packout Kit

As a dedicated DIY enthusiast and homeowner, I often find myself in need of reliable, versatile tools that can handle a range of projects. The Milwaukee Sawzall Blade Packout Kit (model 49-22-5640) recently caught my eye, and after putting it to the test, I’m here to share my thoughts on how it performs in real-world scenarios.

The Milwaukee Sawzall Blade Packout Kit is an impressive collection of 22 blades, each designed for specific cutting needs, whether it's wood or metal. The kit comes in a compact and sturdy Packout case, which is a standout feature on its own. The case is made with high-quality materials and includes a rubber seal to keep out moisture, a piano-type hinge, and even a port for attaching a lock. These details ensure that the blades are kept in pristine condition and easily accessible.

Blade Variety and Performance

The kit includes a mix of "Torch" blades, ideal for metal cutting, and "AX" blades, which are excellent for wood cutting. As a DIYer, I’ve found the AX blades particularly useful. They excel at tasks like breaking down pallets, where hidden nails can pose a problem. These blades have performed admirably without any kickbacks, stalls, or breaks. In tests with both cast iron and galvanized materials, the Torch blades cut through effortlessly, proving their robustness and reliability.

One minor quibble is the inclusion of only one Nitrus Carbide blade. While this blade is excellent for heavy-duty cutting, having more of them would provide added convenience and longevity, especially for those tougher jobs.

Universal Compatibility

One of the major advantages of these blades is their universal tang, which ensures compatibility with a wide range of reciprocating saws. In my workshop, I tested these blades with Milwaukee, DeWalt, and Ryobi saws, and they fit perfectly in all of them. This versatility means you don’t have to worry about whether the blades will work with your existing tools.

The Packout Case

The Packout case is more than just a storage solution; it’s a well-thought-out organizational tool that enhances the overall utility of the kit. The case can accommodate blades up to 12 inches long, and its internal partitions help keep everything tidy. This is particularly useful for DIYers like me who often have a variety of blades on hand. I’ve even managed to add extra blades to the case without any issues.

One small downside is the hard plastic insert, which, while functional, may crack over time. A more durable material like kaizen foam could have been a better choice for long-term durability. That said, the case’s ability to attach to other Packout systems is a significant plus, especially for those who already use Milwaukee’s Packout storage solutions.

Cutting Quality and Durability

In terms of cut quality, the blades perform as advertised. They make clean, precise cuts through various materials, from wood to metal. I’ve been particularly impressed with their longevity. Despite frequent use, I haven’t yet worn out any of the blades. This speaks volumes about their durability, which is a critical factor for any tool investment.

Ease of Use

The blades are straightforward to install and remove, making them user-friendly even for those who might not be seasoned professionals. The design of the Packout case also adds to the ease of use, as it keeps everything well-organized and easily accessible. The case might be a bit tricky to open once it’s attached to other Packout components, but this is a minor inconvenience considering the overall functionality it offers.

Conclusion

After thoroughly testing the Milwaukee Sawzall Blade Packout Kit, I’m confident in recommending it to DIYers and homeowners who need a versatile, reliable set of blades. The variety of blades included covers a wide range of cutting tasks, and the robust Packout case ensures they’re always protected and organized. While there are a few minor areas for improvement, such as the material of the internal insert and the number of Nitrus Carbide blades, these do not detract significantly from the overall quality and utility of the kit.

The Milwaukee Sawzall Blade Packout Kit offers excellent performance, durability, and convenience, making it a valuable addition to any DIYer’s toolkit. Whether you’re tackling home improvement projects, helping out friends and neighbors, or just need a reliable set of blades on hand, this kit is a worthwhile investment.

In summary, if you’re in the market for a comprehensive saw blade kit that delivers on its promises and fits seamlessly into your existing tool setup, the Milwaukee Sawzall Blade Packout Kit is an excellent choice.