Milwaukee Exact Punch

Punching holes in stainless steel and mild steel can be a daunting task, but the Milwaukee Exact Punch, model number 49-16-2667, aims to simplify this process. With its well-thought-out design and user-friendly features, this tool has quickly become a staple in my toolkit.

Design and Build Quality

The Exact Punch is crafted from high-quality steel, ensuring durability and longevity. Weighing in at just 0.395 pounds, it’s incredibly lightweight, making it easy to handle during prolonged use. Its compact dimensions (2.95 inches in length, 1.05 inches in height, and 5 inches in width) make it a convenient tool to carry around, whether you’re working on-site or in a workshop.

One of the standout features is the engraved crosshairs on the dies. These crosshairs offer precise alignment, ensuring that each hole is punched accurately. This feature is particularly useful when working on projects that require high precision.

Performance

In terms of performance, the Exact Punch excels in punching 1-1/4" conduit holes in both mild and stainless steel. The tool’s two-tooth geometry splits slugs effectively, allowing for smooth and clean cuts. This design also facilitates optimal slug removal, preventing any blockages that could hinder the punching process.

The gripping surface on the punches is another noteworthy feature. It provides a secure hold, making threading and de-threading quicker and easier. This is particularly beneficial when working in tight spaces where maneuverability is limited.

Usability

Using the Exact Punch is straightforward, thanks to its intuitive design. The large size markings on the tool make it easy to identify the correct punch for the job, eliminating any guesswork. Additionally, the notches on the punches assist with grip during threading and de-threading, further enhancing the tool’s usability.

One aspect that could be improved is the compatibility with other Milwaukee knockout tools. While the Exact Punch works flawlessly with its designated driver tool, it would be beneficial if it were more universally compatible with other models in Milwaukee’s lineup. This would provide users with greater flexibility and reduce the need for multiple tools.

Material Capacity

The Exact Punch is capable of punching through 10-gauge mild steel and 12-gauge stainless steel. This range covers most common applications, making it a versatile tool for electricians, plumbers, and metalworkers. The steel material composition ensures that the tool can withstand the rigors of heavy-duty use without compromising its performance.

Practical Applications

In my experience, the Exact Punch has proven invaluable for a variety of tasks. Whether I’m working on electrical panels, stainless steel boxes, or custom metalwork, this tool delivers consistent results. The precision and ease of use make it ideal for both professional and DIY applications.

For instance, when installing conduit in electrical panels, the Exact Punch ensures that the holes are perfectly aligned, reducing the risk of misalignment and potential rework. Similarly, when working on stainless steel boxes, the tool’s ability to punch clean holes without deforming the material is a significant advantage.

Areas for Improvement

While the Exact Punch is a highly effective tool, there are a few areas where it could be improved. Firstly, including a warranty would provide users with added peace of mind. Given the tool’s high-quality construction, it’s likely to last for years, but a warranty would offer additional assurance.

Secondly, clearer instructions regarding the compatible draw stud would be beneficial. While the tool performs exceptionally well, knowing which draw stud to use would streamline the setup process and further enhance the user experience.

Final Thoughts

The Milwaukee Exact Punch, model 49-16-2667, is a robust and reliable tool that excels in punching holes in both mild and stainless steel. Its lightweight design, precise alignment features, and user-friendly grips make it a pleasure to use. While there are a few minor areas for improvement, the overall performance and build quality of the tool are impressive.

I would highly recommend the Exact Punch to professionals and DIY enthusiasts alike. Its versatility, ease of use, and precision make it a valuable addition to any toolkit. Whether you’re working on electrical installations, metal fabrication, or custom projects, this tool will help you achieve clean and accurate results every time.