Milwaukee Metal Cutting Circular Saw Kit

Metal cutting can be a daunting task, especially when precision and efficiency are paramount. Recently, I had the opportunity to test out the Milwaukee 2782-22 Metal Cutting Circular Saw Kit, and I must say, it made the job significantly easier and more enjoyable.

At first glance, the saw’s compact and lightweight design is immediately appealing. Weighing in at just 4.80 lbs, it’s easy to handle and maneuver, which is a godsend for extended use. The POWERSTATE brushless motor is a highlight, offering enhanced power and longevity, which is crucial for a tool designed to cut through tough metals. The saw operates at a speed of 3,900 RPM, making quick work of various metal materials from conduit to steel plates.

One of the most notable features of this saw is the REDLINK PLUS Intelligence. This technology optimizes performance and provides overload protection, ensuring that the motor and battery are not overworked. This feature is particularly beneficial for those who might push the tool to its limits, as it maintains the saw’s longevity and efficiency.

The integrated hang hook is another thoughtful addition, providing convenient storage when the saw is not in use. This might seem like a minor feature, but it’s incredibly useful on a busy job site where space is at a premium. Additionally, the LED light is a fantastic touch, improving visibility during use, which is essential for making precise cuts.

However, the saw is not without its drawbacks. The process of changing the blade can be a bit cumbersome. The clearance to slide a blade past the inside of the guard is minimal, and it requires some finesse to maneuver it into place. This can be frustrating, especially if you’re in the middle of a project and need to swap blades quickly.

Another point of contention is the use of plastic for the blade guards. Given that this tool is designed for cutting metal, the plastic guards seem out of place. After extended use, the plastic can become opaque from the metal chips, reducing visibility through the sight window. A metal guard would be more durable and better suited for the tool’s intended use.

Despite these issues, the saw’s performance is impressive. It cuts through 1/8” aluminum diamond plate and 3/16” aluminum angle with ease, leaving clean, burr-free edges. The cuts are cool to the touch, which is a significant advantage over traditional cutting methods that can leave the metal hot and difficult to handle. The saw’s ability to cut through 1/4” thick steel plate quickly and efficiently is particularly noteworthy. It’s comparable to cutting plywood with a track saw, which is quite an achievement for a metal cutting tool.

The saw’s power is undeniable, but it’s also important to use it within its limits. While it can handle occasional cuts through thicker materials like 2x4s and 3/4” plywood, it’s better suited for smaller, more manageable tasks. This tool excels in cutting metals up to 3/16 of an inch thick, making it ideal for cutting EMT or rigid conduit, unistrut, and metal studs.

One aspect that users should be aware of is the amount of metal chips the saw produces. While most users won’t be bothered by this, it’s worth mentioning that cleanup can be a bit tedious. Keeping a shop vac or compressed air nearby can help manage the mess.

The saw’s ergonomics are well thought out. The handle is comfortable, and the saw feels balanced during use. The chip container is a nice feature, catching most of the metal chips and making cleanup easier. The overload indicator light is another smart addition, alerting you when you might be pushing the saw too hard.

The saw’s battery life is impressive as well. Using a high output 3.0 battery, I was able to make numerous cuts without needing a recharge. This is particularly useful for extended projects where downtime can be costly.

In conclusion, the Milwaukee 2782-22 Metal Cutting Circular Saw Kit is a powerful and versatile tool that excels in cutting various metals. While it has a few minor drawbacks, such as the blade changing process and plastic guards, its performance and features more than make up for these issues. The saw is well-suited for professionals who need a reliable and efficient tool for cutting metal, and its compact size and lightweight design make it easy to handle and use for extended periods.

I would highly recommend this tool to anyone in need of a high-quality metal cutting saw. Its power, efficiency, and thoughtful features make it a valuable addition to any toolbox. Whether you’re an electrician, metal fabricator, or handyman, this saw will undoubtedly make your job easier and more efficient.