Hole Dozer Bi-Metal Hole Saw

Features

  • Durable design for hole cutting
  • 3.5 TPI tooth design
  • Slots for easy plug removal
  • Increased visibility for accurate placement
  • Coating to reduce friction and drag
  • Limited lifetime tooth break warranty

Specifications

Useable Length 1.625 in
Cutting Depth 1.625 in
Rpm Stainless Steel 195
Rpm Mild Steel 390
Rpm Cast Iron 260
Rpm Aluminum 585
Hole Diameter 7/8 in
Depth Of Cut 1-5/8"
Pack Quantity 1 Pack
Size 7/8"
Length 2.18 in
Weight 0.09 lb
Height 0.875 in
Width 0.875 in
Package Type Shrink Wrap
Material Application Multi-Purpose
Shank Size 3/8 in

The Hole Dozer Bi-Metal Hole Saw features a tooth design that provides durability in metal applications. It includes features to assist in plug removal and improve visibility during use. The coating is designed to reduce friction, optimizing performance for cordless tools. The product is manufactured in the USA.

Model Number: 49-56-9607

Milwaukee Hole Dozer Bi-Metal Hole Saw Review

4.8 out of 5

When I first got my hands on the Milwaukee Hole Dozer Bi-Metal Hole Saw, I was eager to see if it would live up to its reputation. Milwaukee tools have a longstanding history of reliability and performance, and I was keen to put this hole saw to the test in various materials and applications.

First Impressions and Build Quality

Upon unboxing, the Hole Dozer immediately impressed me with its solid construction. The bi-metal design and the 3.5 TPI (teeth per inch) tooth configuration looked robust and well-crafted. The tool felt sturdy but not overly heavy, which is a good balance for extended use. The inclusion of slots for easy plug removal is a thoughtful touch, and the coating designed to reduce friction is noticeable right away.

Performance in Various Materials

Wood:
The first task I tackled was cutting through some old hardwood flooring. The Hole Dozer made quick work of it, biting into the wood without any hesitation. The cuts were clean, and there was minimal splintering on the backside, which is often a concern with lesser-quality hole saws. The tool didn't "walk" or shift from the starting point, thanks to the sharp pilot bit, which made centering easier.

Metal:
Next, I moved on to some mild steel and aluminum. Here, the Hole Dozer continued to impress. It cut through both materials with ease, maintaining a steady pace and not overheating. The friction-reducing coating seemed to do its job well, as the tool didn't generate excessive heat, even during prolonged use. The slots for plug removal came in handy, making it easy to clear out metal shavings and continue working without significant downtime.

Drywall and MDF:
For lighter materials like drywall and MDF, the Hole Dozer was almost overkill. It sliced through these materials effortlessly, leaving clean edges and minimal dust. This makes it an excellent choice for tasks like installing electrical boxes or running conduit through walls.

Plastic and PVC:
I also tested the Hole Dozer on some PVC pipes and plastic sheeting. The results were equally impressive. The cuts were precise, and there was no chipping or cracking of the material. This makes it a versatile tool for both plumbing and general DIY projects.

Durability and Maintenance

One of the standout features of the Hole Dozer is its durability. After multiple uses across different materials, the teeth showed virtually no signs of wear. This is a testament to the quality of the bi-metal construction. The tool also cooled down quickly after use, which is a significant advantage when you need to make multiple cuts in a short period.

Maintenance is straightforward, thanks to the easy plug removal slots. Clearing out debris is quick and hassle-free, allowing you to maintain a steady workflow. The limited lifetime tooth break warranty adds an extra layer of confidence in the tool's durability.

Ease of Use

The Hole Dozer is user-friendly, even for those who might not be seasoned professionals. The setup is simple, and the tool's design ensures that it stays centered and doesn't wander during use. This is particularly useful for precise applications where accuracy is crucial.

Specific Applications

Electrical Work:
For electricians, the Hole Dozer is a game-changer. It easily cuts through various materials encountered in electrical installations, from wood and drywall to metal enclosures. The clean cuts and easy plug removal make it efficient for running cables and installing junction boxes.

Plumbing:
Plumbers will appreciate the Hole Dozer's ability to cut through both wood and PVC with ease. Whether you're installing new piping or making modifications, this tool handles the job without fuss.

General Contracting:
For general contractors, the versatility of the Hole Dozer makes it a valuable addition to the toolbox. It performs well across a range of materials, making it suitable for various tasks on the job site.

Recommendations

After extensive use, I can confidently recommend the Milwaukee Hole Dozer Bi-Metal Hole Saw for both professionals and DIY enthusiasts. Its robust construction, ease of use, and versatility across different materials make it a standout tool. The thoughtful design features, like easy plug removal and a friction-reducing coating, enhance its performance and user experience.

While it may not be the best choice for extremely hard materials like stone or stucco (for which a carbide version might be more appropriate), it excels in almost every other application. The limited lifetime tooth break warranty is a testament to Milwaukee's confidence in their product, and my experience aligns with that confidence.

In conclusion, the Milwaukee Hole Dozer Bi-Metal Hole Saw is a high-quality, reliable tool that delivers on its promises. Whether you're cutting through hardwood, metal, drywall, or PVC, this tool gets the job done efficiently and cleanly. Its durability ensures that it will be a long-lasting addition to your toolkit, making it a worthwhile investment for anyone in need of a dependable hole saw.


Project Ideas

Business

Custom Metal Signage

Offer a service to create custom metal signs for businesses, homes, or events. Use the hole saw to cut precise letters and designs, then finish the signs with paint or powder coating.


Metal Furniture Accents

Design and manufacture metal accents for furniture, such as decorative brackets, legs, and supports. The hole saw can help create precise and durable components that add an industrial flair to furniture pieces.


Automotive Customization Parts

Produce custom metal parts for automotive enthusiasts, such as unique grilles, vents, and interior trim pieces. The hole saw's durability and precision make it ideal for working with the metals commonly used in cars.


Metal Craft Workshops

Host workshops where participants can learn to use the Hole Dozer Bi-Metal Hole Saw to create their own metal crafts. Provide all necessary materials and tools, and guide attendees through various projects.


Upcycled Metal Art

Create and sell upcycled metal art pieces using scrap metal and the hole saw. Market the products as eco-friendly and unique, appealing to environmentally conscious customers and art collectors.

Creative

Custom Metal Wall Art

Use the Hole Dozer Bi-Metal Hole Saw to create intricate designs on metal sheets. Combine different hole sizes to craft unique patterns and shapes, then paint or polish the pieces for stunning wall decor.


DIY Metal Wind Chimes

Cut various sizes of holes into metal pipes or sheets to create beautiful wind chimes. The precise cuts will allow for a clear, melodic sound. Assemble the pieces using strings and hang them as a decorative garden piece.


Industrial Style Light Fixtures

Design and create custom light fixtures with a rugged, industrial look. Use the hole saw to cut openings in metal plates or pipes for light bulbs, then assemble the pieces for a unique lighting solution.


Metal Coasters and Trivets

Cut out circular coasters and trivets from metal sheets. Add intricate designs by drilling smaller holes in patterns within the main cutout. Finish with a protective coating to prevent rust and enhance durability.


Decorative Metal Panels

Create decorative panels for home or garden use by cutting various hole sizes and shapes in metal sheets. These panels can be used as privacy screens, garden dividers, or even as unique window coverings.