1-1/2" Hole Dozer™ Bi-Metal Hole Saw

Features

  • Durable design suitable for various materials
  • 3.5 TPI tooth design
  • Lifetime Tooth Break Warranty
  • Access slots for easy plug removal
  • Increased pilot visibility for accurate placement
  • Optimized for cordless tools
  • Cutting depth of 1-5/8"

Specifications

Useable Length 1.625 in
Cutting Depth 1.625 in
Rpm Stainless Steel 115
Rpm Mild Steel 230
Rpm Cast Iron 150
Rpm Aluminum 345
Packaging Shrink Wrap
Hole Diameter 1 1/2 in
Material Application Multi-Purpose
Shank Size 3/8 in
Weight 0.15 lb
Height 1.5 in
Width 1.5 in

This hole saw features a 3.5 TPI tooth design for durability in metal applications. It includes a Lifetime Tooth Break Warranty and is suitable for general purpose applications such as cutting through various materials including metals and plastics.

Model Number: 49-56-9617

Milwaukee 1-1/2" Hole Dozer™ Bi-Metal Hole Saw Review

4.6 out of 5

Drilling holes is foundational to many professional and DIY projects, and the right hole saw can make all the difference between a smooth, precise job and a frustrating experience. The Milwaukee 1-1/2" Hole Dozer™ Bi-Metal Hole Saw has been a recent addition to my toolkit, and after putting it through its paces, I can confidently say this is a tool that deserves attention.

From the outset, the Hole Dozer stands out for its robust construction. The bi-metal design, coupled with a 3.5 TPI (teeth per inch) tooth configuration, suggests durability and efficiency, particularly when working with metals. Milwaukee’s promise of a Lifetime Tooth Break Warranty instantly provides peace of mind—this is a tool designed not just for occasional use but for the long haul.

My first job with the Hole Dozer involved cutting through a composite wall that included layers of drywall, wood, and some embedded nails. The saw cut through the materials like butter. What impressed me was not just the speed and ease of the cut but the cleanliness of the cut itself. The hole saw didn't walk or dance around when starting the cut; it drilled precisely where I aimed, thanks to the well-engineered pilot bit that ensures accurate placement.

For electricians, plumbers, and HVAC professionals, the ability to cut through multiple types of materials is essential. The Hole Dozer excels here. Cutting through old hardwood flooring, for instance, was straightforward, and the teeth showed little wear even after multiple uses. The access slots for easy plug removal are a fantastic feature. Anyone who’s used a hole saw knows the frustration of prying out stuck plugs; these slots eliminate that hassle, making the whole process more efficient.

Switching between different materials, like wood, PVC, and even metals, the Hole Dozer proved its versatility. It’s optimized for cordless tools, which is a big plus for me since I often work in areas without easy access to power outlets. Despite the varied materials, the saw maintained its edge remarkably well. I used it on a metal conduit, and it performed admirably, showing no signs of dulling or tooth breakage.

However, it's worth noting that while the Hole Dozer is excellent for a wide range of materials, it's not suited for everything. For instance, when attempting to cut into stucco or concrete, the bi-metal teeth quickly wore down. For such tasks, a carbide-tipped hole saw is more appropriate. This is not a significant downside, as the bi-metal design is primarily intended for metals and woods, but it’s something to keep in mind if your projects involve more abrasive materials.

What truly sets the Hole Dozer apart is its thoughtful design. Milwaukee has clearly considered the user experience with features like increased pilot visibility and the ease of switching the saws. This makes the tool not only easy to use but also boosts productivity on the job site. For example, when working on a project that required multiple hole sizes, changing the saws was quick and hassle-free, allowing me to maintain focus and efficiency.

In terms of build quality, the Hole Dozer is outstanding. The construction feels solid, and the weight is perfectly balanced—not too heavy to cause fatigue, but substantial enough to feel reliable. This is a tool that you can rely on for consistent performance. Even after extensive use, the teeth remained sharp, and the cutting action remained smooth.

One of the subtler but crucial benefits is the minimal vibration. Drilling large holes often results in significant vibration, which can be uncomfortable and lead to imprecise cuts. The Hole Dozer, however, has a smooth operation that minimizes this issue, resulting in cleaner cuts and less strain on your hands and arms.

For those concerned with long-term durability, the Hole Dozer doesn’t disappoint. The Lifetime Tooth Break Warranty is a testament to Milwaukee's confidence in their product. This warranty reassures users that, should the teeth break, they’ll be covered, ensuring that the tool remains a reliable part of your toolkit for years to come.

In conclusion, the Milwaukee Hole Dozer is a remarkable hole saw that lives up to its promises. Its ability to cut through a variety of materials with ease, coupled with its durability and thoughtful design features, makes it a valuable addition to any toolbox. Whether you’re a professional tradesperson or a dedicated DIY enthusiast, this tool will likely meet and exceed your expectations.

I wholeheartedly recommend the Milwaukee Hole Dozer for its exceptional performance, durability, and user-friendly design. It’s an investment in quality that will pay dividends in efficiency and ease of use, making your drilling tasks smoother and more precise.


Project Ideas

Business

Custom Metal Signage

Offer custom metal signage services, cutting precise holes for mounting and aesthetic designs. Ideal for businesses looking for durable and professional signs.


Bespoke Lighting Fixtures

Create bespoke lighting fixtures by cutting metal or plastic shades with the hole saw. Market these unique designs to interior designers and home decor enthusiasts.


Industrial Furniture

Develop a line of industrial-style furniture, using the hole saw to create components for tables, chairs, and shelving. Emphasize the durability and custom design options.


Automotive Customization

Offer automotive customization services, such as custom dashboards and trim pieces. Use the hole saw to create precise fittings and aesthetic enhancements.


Metal Art Installations

Create and sell metal art installations for commercial and residential spaces. Use the hole saw to cut intricate designs and patterns, appealing to art collectors and designers.

Creative

Metal Candle Holders

Create elegant metal candle holders by using the hole saw to cut through metal sheets. These can be used for home decor or personalized gifts.


Custom Wall Hooks

Design and fabricate custom wall hooks by cutting circular bases from metal or plastic sheets. Attach hooks to the bases for a unique and sturdy design.


Steampunk Clocks

Craft steampunk-themed clocks by cutting gears and dials from metal sheets. The hole saw can be used to create precise holes for clock mechanisms.


Planter Drainage Inserts

Make drainage inserts for planters by cutting circular perforations in plastic or metal discs. These inserts help with proper water drainage in potted plants.


DIY Bird Feeders

Construct bird feeders by cutting holes in wooden or plastic containers. Attach perches and fill with birdseed to attract local wildlife.