DeWalt Multi-Cutter Saw

The DeWalt DW872 Multi-Cutter Saw is a tool that promises versatility and power, aiming to tackle a variety of materials, including both ferrous and non-ferrous metals. With a carbide-tipped blade and a 15 amp motor, this tool is designed to offer consistent cutting depth and speed, making it a standout choice for metalworking enthusiasts and professionals alike.

Upon first use, it's clear that the saw's motor is a powerhouse. The 15 amp / 4 HP motor ensures that the saw slices through metals like butter, making short work of even thick steel and aluminum. The carbide-tipped blade excels in maintaining a sharp edge, providing precise and burr-free cuts, which significantly reduces the need for post-cut preparation. This feature alone can save a considerable amount of time and effort in any workshop setting.

One of the standout features of this saw is its ability to cut a wide range of materials, including aluminum, brass, and steel, without the need for blade changes. This versatility is a significant advantage, especially for those who work with different types of metals on a regular basis. The quick-lock vise also adds to the convenience, allowing for fast clamping on various sizes, which streamlines the cutting process.

The ergonomically designed handle offers a comfortable grip, reducing user fatigue during extended use. Additionally, the patented adjustable Quick-Fence™ allows for accurate angle cuts, which is crucial for projects requiring precise angles. However, the fence system is where the saw begins to show some weaknesses.

Adjusting the fence for precise angles can be a cumbersome task. It often requires the use of a square to ensure accuracy, as the alignment of the fence to the blade isn't always reliable. The protractor gauge for setting angles is somewhat imprecise, making it difficult to achieve repeatable and accurate angle adjustments. This issue can be frustrating for those who frequently need to make angled cuts, as it adds an extra step to the process.

The base of the saw is another area that leaves room for improvement. Made from stamped steel, the base lacks the rigidity and stability one might expect from a tool in this price range. This can lead to issues with the vertical and horizontal alignment of cuts, especially when dealing with heavier materials. The base tends to flex under pressure, which can result in inaccuracies and the need for constant adjustments. For a tool that is otherwise robust and powerful, the flimsy base is a noticeable drawback.

Safety features on the DW872 are well thought out. The blade guard retracts smoothly, and there's a cover over the blade under the table to prevent accidental contact. The motor housing is sturdy, made from a strong aluminum casting, which adds to the overall durability of the tool. The saw also includes a sliding pin that locks the motor down for safe storage and transport, which is a nice touch.

Noise levels are what you would expect from a powerful metal-cutting saw—loud but manageable with proper hearing protection. The sound pressure is rated at 95 dB(A), which is on par with other tools in this category.

Despite its strengths, the DW872 isn't without its flaws. The base and fence system require significant improvement to match the high performance of the motor and blade. Users looking for precision and ease of adjustment may find these shortcomings particularly bothersome. The base's instability can lead to inaccuracies, and the fence's adjustment mechanism is not user-friendly, which can be a dealbreaker for some.

In terms of durability, the tool generally holds up well, with the motor and blade showing minimal signs of wear even after extensive use. However, the issues with the base and fence may impact the tool's long-term reliability and user satisfaction.

For those who prioritize cutting power and versatility over precision, the DeWalt DW872 Multi-Cutter Saw can be a valuable addition to the workshop. It excels in delivering fast, clean cuts across a variety of materials, making it a suitable choice for general metalworking tasks. However, if precision and ease of adjustment are critical to your projects, you might want to consider other options or be prepared to make some modifications to the tool.

In conclusion, the DeWalt DW872 Multi-Cutter Saw offers a mix of impressive power and versatility, but it falls short in terms of precision and stability. If you're looking for a powerful saw that can handle a variety of metals with ease, this tool could be a good fit. However, if precise, repeatable cuts and a stable base are high on your list of priorities, it may be worth exploring other options or waiting for DeWalt to address these issues in future revisions.