2-9/16 in Hole Saw

Features

  • Bi-metal cutting edge for use on wood, metal, and plastic
  • Tooth geometry designed to aid chip removal during cutting
  • Large continuous slot to assist plug ejection and removal
  • Deeper saw design allows cutting 2-by dimensional lumber in a single pass
  • Threaded arbor interface (5/8-18) for compatible arbors

Specifications

Hole Diameter 2-9/16 in (65 mm)
Cutting/Drilling Depth 1.75 in (44 mm)
Blade/Tooth Material Bi-metal
Teeth Per Inch 4/5 TPI
Arbor Thread Size 5/8-18
Pilot Drill Diameter 0.25 in (1/4 in)
Minimum Chuck Size 1/4 in
Contents 1 hole saw
Case Included No
Country Of Origin United States
Product Weight 0.45 lb (approximate, vendor listed)

Bi-metal hole saw with a 2-9/16 in (65 mm) cutting diameter and approximately 1.75 in (44 mm) maximum cutting depth. Designed for cutting wood, metal, and plastic. Features a threaded arbor interface (5/8-18) and a continuous slot to assist plug ejection.

Model Number: DAH180041

Project Ideas

Business

Desk Cable Grommet Installs

Offer on-site drilling and installation of 60–65 mm desk cable grommets for home offices and workplaces. The 2-9/16 in bit makes clean pass-throughs in laminate, wood, and plastic. Package with cable management (raceways, under-desk trays) for higher ticket jobs.


LED Puck Light Retrofits

Install under-cabinet and closet LED puck lights that specify ~65 mm cutouts. Provide layout planning, drilling, and fixture mounting, with an electrician partner for wiring where required by code. Market to kitchen refresh clients and property managers.


Soffit Vent Upgrades

Perform attic ventilation upgrades by drilling 2-1/2 to 2-9/16 in holes and installing round soffit vents. Bundle with baffle checks and screen replacements. Great for older homes needing improved airflow before insulation or roof work.


Etsy Blanks: Discs & Wheels

Batch-produce smooth 2.5 in wooden discs and toy wheel blanks from hardwood offcuts. Sell unfinished or pre-sanded sets for crafters, teachers, and makers. The hole saw’s plug-ejection slot speeds production; offer optional center pilot holes and finishes.


Van/RV Pass-Throughs & Vents

Provide clean cutouts for 65 mm cable pass-throughs, grommets, and circular louvered vents in van and RV builds. Work in wood cabinetry, thin metals, and plastics. Upsell rubber grommets, trim rings, and sealants for a turnkey finish.

Creative

Mini Bluetooth Speaker

Build a compact Bluetooth speaker using 2.5-inch full-range drivers. The 2-9/16 in hole saw makes clean driver cutouts and rear bass ports in plywood or plastic. Use the ejected wooden plugs as stand-off feet or decorative accents. Check driver datasheets (many call for 63–66 mm cutouts) and line the enclosure for better sound.


Grid Wall Art with Inlays

Drill a geometric grid of 2-9/16 in holes in a hardwood panel, then use the cut plugs as contrasting inlays (stain the panel dark, leave the plugs natural, or vice versa). The deeper saw lets you cut through 2x stock to make chunky inlays. Mount over a colored backing or felt for a striking, modern look.


Toy Car Wheels

Cut uniform hardwood discs for sturdy toy car or tractor wheels. Sand edges, drill centered 1/4 in axle holes, and add a small chamfer with sandpaper or a router. The hole saw’s continuous slot simplifies plug ejection for batch production.


Cable-Grommet Charging Station

Make a desktop charging caddy with one or more 65 mm cable grommets. Cut holes in a wooden box lid, drop in 60–65 mm desk grommets, and route USB-C/Lightning cables and a power strip inside. Add a wireless charger pad and felt lining for a clean, organizer-style look.


Perforated Acoustic Panel

Create a decorative acoustic panel by drilling a pattern of 2-9/16 in perforations in plywood or MDF and backing it with acoustic felt/foam. The large holes reduce weight and improve sound absorption while the pattern doubles as wall art.