SDS Plus 2 Cutter Drill Bits

Features

  • Tapered core to reduce flute breakage when drilling deep holes
  • Two-stage flute with variable helix pattern for efficient debris removal
  • Two carbide cutting edges for clean, round holes
  • Wear mark indicator for accurate hole-diameter monitoring
  • No-break replacement guarantee while the wear mark is visible (exclusions apply: DW5400, DW5401, DW5401B25)
  • Carbide tip design to maximize carbide contact area for longer bit life
  • Manufactured in Germany

Specifications

Number Of Pieces 1
Overall Length [In] 6-1/2
Product Length [In] 6-1/2
Working Length [In] 4
Product Diameter [In] 3/16
Product Pack Quantity 1

SDS Plus 2-cutter drill bits designed for concrete and masonry drilling. The tapered core helps resist flute breakage during deep holes. A two-stage flute with a variable helix pattern moves debris away from the cutting zone to support consistent drilling speeds. Two carbide cutting edges produce clean, round holes suitable for anchor installation. Includes a wear-mark indicator and a manufacturer replacement guarantee while the wear mark is visible (some exclusions apply).

Model Number: DW5403

DeWalt SDS Plus 2 Cutter Drill Bits Review

5.0 out of 5

Why I reached for this bit

A week of anchoring electrical strut to a mix of cured slab, CMU block, and cast-in-place walls is exactly the kind of work that exposes a rotary hammer bit’s strengths—and its shortcuts. For the 1/4-inch screw anchors and sleeve anchors on that job, I ran DeWalt’s 3/16-inch SDS‑Plus 2‑cutter bit extensively. It’s a simple single piece—6-1/2 inches overall with a 4-inch working length—but the design details add up in practice.

Setup and compatibility

This is an SDS‑Plus shank, so it belongs in an SDS‑Plus rotary hammer, not a standard three-jaw drill. In my compact 1-inch-class hammer, engagement felt tight with zero play. The bit registered straight, and I didn’t see any wobble at speed. That consistency is table stakes, but it matters when you’re chasing anchor tolerances.

Design notes that show up on the wall

  • Two-cutter carbide tip: The geometry is straightforward but proven. Two cutting edges give a slightly more aggressive bite than many four-cutter designs, especially in block and medium-strength concrete.
  • Tapered core: The necked core between flutes is thicker than on economy bits I’ve used, which should help resist twisting and flute cracking during deep holes.
  • Two-stage flute with variable helix: The helix tightens as it approaches the shank. In the field, that translated to predictable dust conveyance without the “snow cone” of fines piling around the collar.
  • Wear mark indicator: A simple band near the tip that tells you at a glance if the bit has worn past anchor spec.
  • German-made: Build quality looks clean, with consistent brazing and clean flute grinding.

It also carries DeWalt’s no-break replacement guarantee while the wear mark is visible (exclusions apply to a few other SKUs, but not this one). That’s not something I want to need, yet it’s reassuring on a bit that will see percussion all day.

Performance in concrete

In 4,000–5,000 PSI cured slab, the bit started quickly with minimal wandering. Two-cutter tips tend to “hook up” sooner than multi-point designs, and that was true here. I used the depth stop for 1/4-inch anchors, typically drilling 1/2 inch deeper than embed to capture dust and avoid bottoming out. The bit tracked straight, and I didn’t need to lean on the hammer to maintain progress.

Speed was competitive. Compared side-by-side with a well-loved four-cutter from another brand, this DeWalt felt slightly faster in medium concrete, likely because the two-cutter throws larger chips. In very hard aggregate, the difference closed, and the four-cutter was a touch smoother on the hammer. That’s the usual trade-off.

In CMU block, chip evacuation was excellent. The variable helix pulled fines out without clogging, and backing out mid-hole to clear dust was rarely necessary. For overhead work, the flute design helped keep the shoulder of the bit clear so the depth collar didn’t grind wet slurry back into the hole.

Hole quality for anchors

Anchor performance is about hole diameter and roundness as much as it is about speed. The two-cutter tip left clean, true holes that gauged correctly with my sleeve anchor setting tool and with 1/4-inch screw anchors. The wear mark is a small but important feature: once that band disappears, you can produce out-of-spec holes that compromise holding strength. After a few dozen holes in slab and block, the mark was still clearly visible. I’d expect to retire the bit long before it vanishes on lighter-duty work, but the indicator takes the guesswork out of it.

Blowout on through-holes was modest. In brittle CMU webs, easing off as I broke through kept spalling in check. In cast walls, exit chips were minimal when I supported the back side.

Deep holes and flute resilience

With a 4-inch working length, you can handle typical embedments and through-holes for small anchors without stepping up to an extended bit. I drilled several full-depth holes into slab and one pass-through in a 6-inch block wall. The tapered core seems to earn its keep—no signs of twist or flute bruising, even when the hole loaded up with slurry drilling a damp CMU cell. Lesser bits sometimes develop hairline cracks near the flute transition; I saw none here.

Durability and bit life

The carbide tip held up well. Edges stayed sharp enough to keep bite after a day of on-and-off drilling. I did strike a small aggregate pocket that caused a minor vibration note; the bit shrugged it off. I avoided rebar on this job, and that’s a caveat worth calling out: two-cutter bits do not love steel. If you frequently hit mesh or bar, a four-cutter, rebar-rated bit is a safer pick to minimize tip chipping and wandering.

Heat buildup was controlled. Using the hammer’s percussion and letting the bit do the work kept discoloration at the tip to a minimum. The flutes didn’t polish or glaze, which often signals dust packing; the variable helix did its job.

Ergonomics: feel and feedback

You can tell a lot about a bit by the way the hammer sounds. With this bit, percussion felt crisp, not mushy. There was a clean rhythm as the bit cut and chipped—no hollow resonance that sometimes comes from flutes that are too thin or a tip that’s starting to round. Less chatter generally equals less user fatigue, especially overhead.

Value and guarantee

As a single 3/16-inch bit, it’s priced in line with pro-grade two-cutters and below premium four-cutters. The no-break replacement guarantee while the wear mark is visible adds a layer of value if you’re tough on bits, though it’s not a license to plow through steel. For trades installing a lot of light-duty anchors—electrical, HVAC strut, conduit clips—cost per hole looks favorable.

Where it shines, where it doesn’t

Strengths:
- Fast, confident starts in concrete and block
- Clean, in-spec holes for anchor work, aided by the wear mark
- Excellent dust evacuation for its size
- Solid flute toughness; no micro-cracking after deep holes
- Predictable feel in the hammer

Limitations:
- Not rebar-friendly; look to a four-cutter if steel strikes are likely
- Two-cutter geometry can transmit a bit more vibration in very hard aggregate compared to high-end four-cutters
- Working length is versatile, but you’ll need an extension for deeper embeds beyond 4 inches

Practical tips from the field

  • Use rotary hammer mode only; don’t try to “drill” without percussion in concrete.
  • Let the bit cut—leaning in reduces life and can oversize holes.
  • Back out once in deep holes to clear dust, even with good flutes, especially in damp material.
  • If the wear mark fades past visibility, retire the bit for anchor-critical work.
  • Consider vacuum attachment or a blow-out bulb to clean holes; dust left behind affects anchor performance as much as hole diameter.

Who it’s for

If you’re a service electrician, plumber, HVAC tech, or general contractor drilling a lot of 3/16-inch holes for 1/4-inch anchors in concrete and block, this DeWalt SDS‑Plus bit hits the balance of speed, hole quality, and durability. Maintenance crews and facility teams will also appreciate the wear mark as an easy go/no-go indicator to keep anchor installs consistent. If your daily reality includes frequent rebar hits, step up to a four-cutter bit and accept the extra cost.

Recommendation

I recommend this bit for everyday anchor drilling in concrete and masonry. It’s fast for a two-cutter, produces round, in-spec holes, and the flute design keeps dust moving so you maintain speed. The tapered core adds confidence when you’re drilling deeper than a couple of inches, and the wear mark removes uncertainty about bit life in anchor-critical applications. It’s not the right tool for drilling through steel or for heavy rebar encounters, but within its intended use, it performs reliably and offers good value.



Project Ideas

Business

Anchor & Mounting Service (Masonry Specialist)

Offer a fast, clean install service for shelves, TVs, handrails, hose reels, and cabinets on concrete/brick. Market reliability: clean, round holes sized by the wear mark for proper anchor fit. Pricing: base visit fee + per-hole rate + hardware. Upsell dust extraction and patch/paint of old holes.


Cafe/Bistro Light Installations

Design and install permanent outdoor string-light systems anchored into masonry. Provide layout, load-rated anchors, tensioners, and weatherproof cabling. Charge per linear foot plus hardware. Package tiers: basic span, perimeter grid, and dimmable smart controls.


Retail/Facility Signage & Safety Fixtures

Specialize in drilling and anchoring for wall signs, fire extinguishers, first-aid cabinets, exit devices, and conduit clips on CMU walls. Offer after-hours installs to minimize disruption. Price per fixture or per hole with volume discounts; provide compliance height templates for speed.


Gym & Studio Mounting

Install pull-up bars, wall-mounted racks, mirror clips, barre brackets, and TRX anchors into concrete or brick. The bit’s consistent diameter supports reliable anchor holding for dynamic loads. Offer load verification, documented hardware specs, and liability insurance. Premium for structural assessment.


Property Turnover Hardware Package

For landlords and property managers, bundle masonry-mounted items: curtain rods, blinds, coat hooks, mailbox brackets, door stops, and security cameras. Standardize anchors and finishes across units. Price per unit with a checklist; include old-hole remediation and photo documentation.

Creative

Modern Concrete Lanterns

Drill patterned 3/16 in perforations through concrete pavers or split-faced block to make luminaria-style lanterns. The two-carbide cutting edges produce clean, round holes that glow evenly when backlit with LED candles. Maintain edge distance (~1 in from edges) and use the wear mark to keep holes true-to-size for uniform light patterns.


Living Wall Grid on Brick

Lay out a grid and drill holes to mount stainless eye bolts or a Unistrut frame on a masonry wall. Hang modular planters or vine wires. The variable-helix flutes evacuate dust for consistent hole depth, and the wear mark helps ensure accurate diameter for anchor performance. Add irrigation tubing along the top rail.


Outdoor String-Light Anchors

Drill into brick or concrete to set sleeve anchors and eye bolts for durable bistro-light spans. Clean, round holes help hardware seat snugly, resisting wind loads. Use deep, straight bores; the tapered core helps prevent bit breakage during longer runs. Finish with weatherproof cable and tensioners for a clean install.


French-Cleat Tool Wall on CMU

Anchor long French cleats to concrete block, then hang tool holders, cabinets, and jigs. The bit’s debris-clearing flutes speed up repetitive drilling, and the wear mark helps maintain correct diameter for consistent anchor holding power across the wall.


Floating House-Number Plaque

Create a custom plaque and mount it to masonry with stand-offs. Precisely drilled holes ensure standoffs sit square and flush. Add a pattern of small accent holes around the numbers for backlit effects using low-voltage LEDs.