Milwaukee 1-3/4 Max HP BodyGrip Router Kit

As a woodworking enthusiast, I've had my fair share of routers, each promising to deliver precise cuts and ease of use. Recently, I had the opportunity to put the Milwaukee 1-3/4 Max HP BodyGrip Router Kit (model 5615-21) through its paces. From its compact design to its powerful motor, this tool has several features worth discussing.

Design and Comfort

One of the first things you'll notice about this router is its BodyGrip design. Milwaukee has integrated a rubberized grip around the base, which significantly enhances comfort during prolonged use. The grip area feels secure in hand, reducing fatigue and providing better control over the tool. The router also includes a strap that fits around the back of your hand, adding an extra layer of stability. This ergonomic consideration is a thoughtful touch, especially for those who spend hours on end routing various materials.

Power and Performance

This router is equipped with a 1-3/4 max HP motor, delivering plenty of power for most woodworking tasks. With an 11-amp motor, it breezes through hardwoods and complex cuts with ease. The router operates at a no-load speed of 24,000 RPM, which is more than sufficient for most routing jobs. Despite its compact size, this tool doesn't compromise on performance. It’s suitable for tasks ranging from edge trimming to intricate inlays.

Depth Adjustment System

One of the standout features of this router is its linear depth adjustment system. Adjusting the depth is straightforward and precise, thanks to the micro-adjustment dial. This makes it easy to set the exact depth needed for your cuts, whether you’re working on dados, rabbets, or more detailed work. The router also includes an above-the-table depth adjustment mechanism, which is a boon for those who use router tables. This feature allows you to make adjustments without having to remove the router from the table, adding to its convenience and ease of use.

Build Quality and Durability

Milwaukee is known for its robust build quality, and this router is no exception. The construction feels solid and durable, with a double-insulated body that enhances safety. Weighing in at 8.8 lbs, it strikes a good balance between being lightweight enough for handheld use and heavy enough to provide stability during operation. The tool comes with a 5-year warranty, which speaks volumes about its expected longevity.

Accessories and Additional Features

The router kit includes a carrying case and several accessories, making it a comprehensive package right out of the box. It comes with a 1/4" and 1/2" collet, which expands its versatility in terms of the bits you can use. The inclusion of a dust collection attachment is another thoughtful feature, helping to keep your workspace clean and improving visibility during cuts. The router also features LED lights that illuminate the work area, a small but significant addition that enhances precision.

Usability and Convenience

In terms of usability, this router excels in several areas. The compact size allows it to fit into tight spaces, making it ideal for detailed work. The electronic feedback system ensures consistent performance, even under load. However, it’s worth noting that some users might find the small base challenging to hold steady during more extensive operations. Milwaukee has addressed this by including a larger base for added stability, which is a nice touch.

Drawbacks

Despite its many strengths, the router is not without its flaws. One recurring issue is the depth adjustment mechanism, which some users have found to be less reliable. There have been instances where the depth setting has shifted during use, leading to inconsistent cuts. Tightening the locking lever screw seems to mitigate this issue, but it’s something to be aware of. Additionally, while the router is powerful, it may not be suitable for extremely heavy-duty tasks that require a more robust motor.

Final Thoughts

Overall, the Milwaukee 1-3/4 Max HP BodyGrip Router Kit is a versatile and powerful tool that offers excellent value for its price. Its ergonomic design, powerful motor, and thoughtful features make it a standout option for both amateur woodworkers and professionals. The minor issues with the depth adjustment mechanism are worth noting, but they don’t significantly detract from the tool’s overall performance.

Would I recommend this router? Absolutely. Its combination of power, precision, and comfort makes it a valuable addition to any woodworking toolkit. Whether you’re trimming edges, cutting dados, or working on detailed inlays, this router is up to the task. The added convenience of features like above-the-table depth adjustment and dust collection only sweeten the deal. If you’re in the market for a reliable, high-performing router, the Milwaukee 5615-21 should be on your shortlist.