3-5/8" HOLE DOZER with Carbide Teeth Hole Saw

Features

  • Durable carbide construction
  • 3 TPI design for faster cuts
  • Effective for cutting through various materials
  • Plug removal slots for improved productivity
  • Made in the USA

Specifications

Tpi 3
Composition Carbide Tipped
Arbor Size 5/8 in - 18
Shank Size Not Included
Shank Hex
Pack Qty 1
Diameter 3-5/8"
Length 4.97 in
Weight 0.84 lb
Height 2.3 in
Width 5.937 in
Packaging Clam Shell
Material Application Multi-Purpose

This hole saw features a 3 TPI design that provides durability and efficiency in cutting various materials including stainless steel, cast iron, and fastener-embedded wood. It is designed for high-performance applications where bi-metal saws may not suffice. The cutting depth is 1.62 inches, allowing for versatility in use.

Model Number: 49-56-0739

Milwaukee 3-5/8" HOLE DOZER with Carbide Teeth Hole Saw Review

4.8 out of 5

Cutting precise and clean holes in various materials can be a challenging task, especially when dealing with tougher surfaces like stainless steel, cast iron, or fastener-embedded wood. My recent experience with the Milwaukee 3-5/8" HOLE DOZER with Carbide Teeth Hole Saw has given me a new appreciation for well-engineered hole saws. Milwaukee has a longstanding reputation for creating durable and efficient tools, and this hole saw is no exception.

Design and Build Quality

Right out of the package, the first thing that struck me was the robust build quality of the HOLE DOZER. The carbide construction feels sturdy and reliable, promising longevity even with frequent use. The 3 TPI (teeth per inch) design is a standout feature, aimed at providing faster cuts through a variety of materials. This design choice not only enhances efficiency but also contributes to the saw's durability.

The cutting depth of 1.62 inches allows for versatility, making it suitable for a range of applications from HVAC installations to electrical and plumbing work. The hole saw is also equipped with plug removal slots, which Milwaukee refers to as "All Access Slots." These slots significantly improve productivity by making it easier to remove the cut plug, a task that can often be cumbersome with other hole saws.

Performance

Using the HOLE DOZER was a rewarding experience. I tested it on several materials, including stainless steel, aluminum, and wood with embedded nails. The saw performed admirably in each scenario. Cutting through stainless steel was particularly impressive; the carbide teeth maintained their sharpness and showed no signs of wear even after multiple uses. The cuts were clean, and the saw did not bind or catch, which is a common issue with less capable hole saws.

One of the highlights of the HOLE DOZER is its ability to handle fastener-embedded wood. I often encounter nails and screws in renovation projects, and this saw cut through them without any noticeable degradation in performance. This makes it an excellent choice for professionals who need a reliable tool for demanding tasks.

Ease of Use

The setup and adjustability of the hole saw are straightforward. Attaching it to the arbor was quick and hassle-free. I appreciated the design of the arbor, which prevents annoying slippage and ensures a secure fit. The rubber O-ring on the arbor is a thoughtful addition, as it helps to keep the locking nut from backing off during use. However, it's important to hand-tighten the nut to avoid overtightening, which could damage the O-ring.

Removing the cut plug was easier than I anticipated. The All Access Slots worked as intended, allowing me to push out the plug with minimal effort. This feature alone saves a considerable amount of time and frustration, especially when working on multiple holes in a single project.

Versatility

The HOLE DOZER's versatility is one of its strongest attributes. Whether you're a plumber, electrician, HVAC technician, or a DIY enthusiast, this hole saw can handle a wide range of tasks. I used it to drill holes for recessed lighting, run PVC pipes through boards, and even create openings in aluminum plates. In each case, the saw delivered consistent, high-quality results.

The interchangeability with other brands of arbors is another convenient feature. While I used a Milwaukee arbor, it's reassuring to know that the HOLE DOZER can be paired with different arbors if needed. This flexibility adds to the tool's overall value, making it a worthwhile investment for any toolkit.

Durability

Durability is a critical factor when choosing a hole saw, and the HOLE DOZER does not disappoint. After extensive use, the carbide teeth remained sharp, and there was no noticeable decline in cutting performance. Milwaukee has a reputation for producing long-lasting tools, and this hole saw lives up to that standard. The lifetime warranty on the teeth, covering breakage from use, further underscores the confidence Milwaukee has in their product.

Areas for Improvement

While my experience with the HOLE DOZER was overwhelmingly positive, there are a few areas where it could be improved. The larger shank size may not fit all drills, which could be a limitation for some users. It would be beneficial if Milwaukee offered a version with a more universally compatible shank size.

Additionally, while the plug removal slots are effective, they could be slightly larger to make the process even easier. This is a minor critique, but it could enhance the user experience further.

Conclusion

In conclusion, the Milwaukee 3-5/8" HOLE DOZER with Carbide Teeth Hole Saw is a high-performing, durable, and versatile tool that excels in various cutting applications. Its robust construction, efficient design, and ease of use make it a valuable addition to any professional or DIY toolkit. Whether you're cutting through tough metals or dealing with fastener-embedded wood, this hole saw delivers consistent and reliable results.

I highly recommend the Milwaukee HOLE DOZER to anyone in need of a dependable hole saw. Its performance, durability, and thoughtful design features make it stand out in a crowded market. Investing in this tool will undoubtedly save you time and effort on your projects, making it well worth the cost.


Project Ideas

Business

Custom Furniture Manufacturing

Start a business specializing in custom furniture pieces that require precise circular cutouts, such as tables with cable management holes or unique shelving units. The hole saw ensures high-quality, consistent results.


Home Improvement Services

Offer home improvement services that involve creating precise cutouts for installations like recessed lighting, plumbing, and HVAC components. The hole saw's versatility makes it ideal for various materials encountered in these projects.


Commercial Signage

Produce custom commercial signage with intricate circular cutouts for logos or backlit displays. The hole saw's efficiency and precision can help create professional-quality signs for businesses.


Craft Kits and Workshops

Develop and sell DIY craft kits that include pre-cut materials made with the hole saw, along with instructions for assembling items like birdhouses, planters, or decorative shelves. Additionally, host workshops to teach customers how to use the kits.


Tool Rental and Training

Offer a rental service for the hole saw along with training sessions on how to use it effectively for various projects. This can attract DIY enthusiasts and small contractors who need the tool for specific tasks but do not want to invest in purchasing it.

Creative

Custom Wall Shelves

Utilize the hole saw to create clean, round cutouts for mounting brackets on custom wall shelves. This can include shelves with unique shapes and designs, incorporating the circular cutouts as part of the aesthetic.


Wooden Planter Boxes

Design and build stylish wooden planter boxes with circular cutouts for drainage. The hole saw can create consistent holes for drainage pipes or decorative elements, adding both functionality and intrigue to the design.


DIY Speaker Cabinets

Craft custom speaker cabinets using the hole saw to create precise cutouts for speaker drivers. This allows for personalized audio equipment with a professional look, ideal for audiophiles and hobbyists.


Artistic Light Fixtures

Create artistic light fixtures by cutting circular patterns into metal or wood panels. These panels can be used as decorative covers for lights, casting interesting shadows and light patterns in a room.


Garden Hose Holders

Build practical garden hose holders with circular cutouts for mounting hardware and hose guides. The hole saw ensures clean, uniform holes that can securely hold the components in place.