1-1/8" Hole Dozer Bi-Metal Hole Saw

Features

  • Durable construction
  • 3.5 TPI tooth design
  • All-Access Slots for easier plug removal
  • Enhanced visibility for accurate placement
  • Thermoset coating for reduced friction
  • Lifetime tooth break warranty
  • Made in the USA
  • Suitable for general purpose applications including metal, drywall, plastics, and wood

Specifications

Useable Length 2.63 in
Cutting Depth 1-5/8 in
Rpm Stainless Steel 150
Rpm Mild Steel 300
Rpm Cast Iron 200
Rpm Aluminum 450
Packaging Clamshell
Pack Qty 1 Pack
Size 1-1/8 in
Length 1.95 in
Weight 0.175 lb
Height 3.938 in
Width 2.0 in
Package Type Hanging Container
Material Application Metal and Wood

This bi-metal hole saw features a 3.5 TPI tooth design that is intended for use in various metal applications. It includes a limited lifetime warranty for tooth breakage and is designed to help with plug removal.

Model Number: 49-56-0052

Milwaukee 1-1/8" Hole Dozer Bi-Metal Hole Saw Review

4.8 out of 5

As someone who frequently works on a variety of construction and DIY projects, I’ve had the opportunity to test out numerous hole saws over the years. Recently, I got my hands on the Milwaukee 1-1/8" Hole Dozer Bi-Metal Hole Saw, and it has quickly become a staple in my toolkit. This review captures my experience using this tool across different materials and applications.

First and foremost, the build quality of the Hole Dozer is immediately apparent. Milwaukee has a reputation for producing durable and reliable tools, and this hole saw is no exception. The bi-metal construction ensures longevity and robustness, allowing it to withstand the rigors of frequent use. The 3.5 TPI tooth design is particularly effective, providing a balance between aggressive cutting and smooth operation. This design choice makes it suitable for a wide range of materials, including metal, wood, drywall, and plastics.

One of the standout features of the Hole Dozer is its all-access slots. These slots make plug removal incredibly straightforward, which is a significant time-saver on the job. In the past, I’ve struggled with other hole saws where plugs would get stuck, requiring additional tools and effort to remove them. With the Hole Dozer, this process is streamlined, allowing me to maintain productivity and focus on the task at hand.

The enhanced visibility provided by the Hole Dozer is another noteworthy aspect. Accurate placement is crucial when drilling holes, especially in precise applications like plumbing or electrical work. The design of the Hole Dozer ensures that I can see exactly where I’m drilling, reducing the margin for error and resulting in cleaner, more accurate holes.

In terms of performance, the Hole Dozer impresses across various materials. I’ve used it to cut through hardwood flooring, drywall, and even metal conduit, and it has consistently delivered excellent results. The thermoset coating reduces friction, which not only makes cutting smoother but also helps to extend the life of the tool. During my tests, I encountered minimal wear and tear, even after multiple uses.

One of the more challenging tasks I tackled with the Hole Dozer involved drilling through a wall with multiple layers, including wood and sheetrock. The hole saw powered through effortlessly, leaving clean edges and demonstrating its capability to handle complex jobs. In another instance, I used it to install a new door handle, and the precision and ease with which it cut through the door were remarkable.

The Hole Dozer also excels in terms of ease of use. Setting it up is straightforward, and the arbor system works flawlessly, preventing the hole saw from getting stuck. This is a significant improvement over some other brands I’ve used, where the arbor would often jam, causing frustration and delays. The pilot bit is sharp and helps to center the hole saw accurately, further enhancing the user experience.

One minor drawback I noticed is that while the Hole Dozer performs exceptionally well on wood, metal, and drywall, it’s not the best choice for materials like stone or stucco. In a specific test, attempting to drill through stucco resulted in the hole saw burning out relatively quickly. For such applications, a carbide version would be more appropriate. However, for general-purpose use, the Hole Dozer is more than adequate.

Another point worth mentioning is the lifetime tooth break warranty offered by Milwaukee. This warranty provides peace of mind, knowing that the tool is backed by the manufacturer. While I haven’t had to use the warranty, it’s reassuring to know it’s there, especially for a tool that sees heavy use.

In conclusion, the Milwaukee 1-1/8" Hole Dozer Bi-Metal Hole Saw is a high-quality, versatile tool that performs admirably across a range of materials and applications. Its durable construction, efficient tooth design, and user-friendly features make it a valuable addition to any toolkit. The ease of plug removal, enhanced visibility, and reliable performance are standout qualities that set it apart from other hole saws on the market.

I would highly recommend the Hole Dozer to both professionals and DIY enthusiasts. Its ability to handle various materials with ease, coupled with the thoughtful design elements that enhance usability, make it a worthwhile investment. Whether you’re drilling holes for plumbing, electrical work, or general construction, the Hole Dozer is a tool that you can rely on to get the job done efficiently and effectively.


Project Ideas

Business

Custom Metal Signage

Offer custom metal signage services for businesses and homes. Use the hole saw to create unique designs, logos, and lettering.


Artisan Home Decor

Start a business creating and selling handmade home decor items like wall art, light fixtures, and plant holders. Market them as unique, handcrafted pieces.


Renovation and Remodeling Services

Offer specialized renovation services that include custom cutouts and designs in metal and wood. Use the hole saw to add bespoke elements to homes and offices.


Craft Workshops

Host craft workshops where participants learn to use tools like the hole saw to create their own projects. Provide materials and guidance for making items like wind chimes or plant holders.


E-commerce Store for DIY Kits

Create and sell DIY kits that include materials and instructions for making projects like custom light fixtures or wall art. Use the hole saw to pre-cut necessary parts.

Creative

Metallic Wind Chimes

Create unique wind chimes by cutting metal pipes of various lengths using the hole saw. Decorate them with paint or leave them bare for a rustic look.


Custom Light Fixtures

Design and build custom light fixtures by cutting metal or wooden panels to create intricate patterns and shapes. Use the hole saw to add holes for lighting elements.


DIY Plant Holders

Craft hanging or wall-mounted plant holders from wood or metal. Use the hole saw to create openings for plant pots and drainage.


Decorative Wall Art

Create abstract wall art by cutting various shapes and patterns into metal sheets. Use the hole saw to add circular elements for a modern design.


Upcycled Furniture

Repurpose old furniture by adding new design elements. Use the hole saw to add decorative holes or patterns to table tops, cabinet doors, or chair backs.