DeWalt Metal Cutting Chop Saw Wheels

DeWalt's Metal Cutting Chop Saw Wheels, model DW8005, have certainly made an impression on me during my recent projects. As someone who frequently works with various metals, finding a reliable cutting wheel is crucial. The DW8005 promised high performance and durability, which piqued my interest. After putting it through its paces, here are my detailed thoughts.

Design and Features

The DW8005 boasts a high-performance aluminum oxide grain, which DeWalt claims ensures long life and fast cutting. This is coupled with a high grain concentration aimed at delivering aggressive cutting action and smoother running wheels. The proprietary material mix is another highlight, designed to enhance the wheel's durability. Additionally, the two full sheets of fiberglass are meant to provide extra durability and safety, which is always a welcome feature when working with high-speed cutting tools.

Performance with Different Metals

Ferrous Metals

When it comes to ferrous metals like steel and iron, the DW8005 performs adequately but with some limitations. Cutting through thicker steel sections, such as whiskey barrel hoops or steel pipes, revealed that the wheel struggles a bit more than expected. The cuts were not as clean as I would have liked, and the wheel wore down relatively quickly. For lighter ferrous metals, the performance was more acceptable, though still not outstanding.

Non-Ferrous Metals

The DW8005 truly shines when cutting non-ferrous metals like aluminum and brass. I found that it cuts through these materials with ease, especially when used with a bit of cutting oil. The wheel grinds away efficiently, leaving a clean edge. This makes it an excellent choice for projects involving softer metals. The wheel's ability to handle these materials without significant wear and tear is impressive, and it certainly lived up to DeWalt's durability claims in this regard.

Versatility

One of the standout aspects of the DW8005 is its versatility. I was able to use it not just for metal cutting but also for tasks involving wood. The cuts on wood were surprisingly clean, though the process did produce a lot of sparks and smoke. This versatility makes the DW8005 a handy tool to have around for various projects, even if it’s not always the most efficient choice for every material.

Durability and Longevity

Durability is a mixed bag with the DW8005. While it holds up well for non-ferrous metals and lighter tasks, it tends to wear down quickly with harder, thicker ferrous metals. This is something to keep in mind if your projects involve a lot of heavy-duty cutting. The two sheets of fiberglass do add a layer of safety, which is reassuring, but they don't seem to significantly extend the wheel's lifespan under heavy use.

Ease of Use

Installing the DW8005 on my chop saw was straightforward, and it fit perfectly. The wheel runs smoothly, which is crucial for maintaining control during cuts. However, the performance varies significantly depending on the material being cut. For softer metals and wood, the wheel is a pleasure to use, but for harder metals, it can be a bit of a struggle.

Safety Considerations

Safety is always a paramount concern when working with cutting tools. The DW8005's two full sheets of fiberglass do add an extra layer of protection, but it's still essential to use proper safety gear, including gloves and eye protection. The wheel does produce a fair amount of sparks and debris, especially when cutting ferrous metals, so good ventilation is also necessary.

Overall Impressions

The DeWalt DW8005 Metal Cutting Chop Saw Wheels are a solid choice for specific applications. They excel in cutting non-ferrous metals and provide a versatile option for various materials, including wood. However, their performance with thicker ferrous metals leaves something to be desired. The durability is commendable for lighter tasks but falls short under more demanding conditions.

Recommendation

Would I recommend the DeWalt DW8005? It depends on your needs. If your projects primarily involve non-ferrous metals or lighter cutting tasks, this wheel is an excellent choice. It offers clean cuts, good durability, and versatility for various materials. However, if you frequently work with thicker ferrous metals, you might find the performance lacking, and the wheel wears down more quickly than desired.

In summary, the DW8005 is a versatile and reliable tool for specific applications but may not be the best fit for heavy-duty ferrous metal cutting. If you know your needs align with its strengths, it’s a worthwhile addition to your tool arsenal.