DeWalt 20V MAX XR Cordless Barrel Grip Jig Saw

Jigsaws have always been an essential part of my toolkit, and when the DeWalt 20V MAX XR Cordless Barrel Grip Jig Saw (model DCS335B) came into my hands, I was eager to see how it would perform. With DeWalt's reputation for robust and reliable tools, my expectations were understandably high.

Design and Ergonomics

First things first, the barrel grip design of this jigsaw is a game-changer. Unlike traditional D-handle jigsaws, the barrel grip allows for a lower center of gravity and more precise control, particularly useful for intricate cuts. However, it did take a bit of getting used to, especially since the battery placement requires you to hold your wrist at a slightly awkward angle. This minor inconvenience is quickly overshadowed by the enhanced maneuverability and control the barrel grip provides, especially during scroll cutting.

Performance and Power

Equipped with a brushless motor, the DeWalt XR jigsaw delivers a powerful and efficient performance. The motor's efficiency translates to longer battery life, which is crucial for extended projects. I tested this saw on various materials ranging from 1/8" to 3/4" thick lumber, and it handled each with ease. The variable speed control is another standout feature, offering speeds up to 3,200 strokes per minute. This allows for precise adjustments depending on the material you're working with, reducing the risk of burning wood or melting plastics.

The 4-position orbital action adds another layer of versatility, enabling more aggressive cuts when speed is a priority and finer cuts when precision is needed. This flexibility makes the DeWalt XR jigsaw suitable for a wide range of applications, from rough carpentry to fine woodworking.

Ease of Use

What truly sets this jigsaw apart is its user-friendly features. The lever-action keyless blade change mechanism is a blessing. Gone are the days of fumbling with set screws – simply flip the lever, insert the T-shank blade, and you're ready to go. This feature not only saves time but also minimizes the risk of blade misalignment.

Additionally, the integrated dust blower is a thoughtful addition. It keeps the cutting line clear of debris, ensuring better visibility and more accurate cuts. The LED light further enhances visibility, especially in low-light conditions, making it easier to follow your cutting lines with precision.

Battery Life

One aspect worth mentioning is the jigsaw's battery consumption. Given its power, it's no surprise that it can drain batteries relatively quickly. Using a 6Ah battery, I managed about 45 minutes of continuous use, which is decent but might require having a backup battery on hand for longer tasks. It's worth noting that the tool does not come with a battery or charger, so those will be additional expenses if you don't already own compatible DeWalt batteries.

Build Quality and Durability

DeWalt’s commitment to quality is evident in the build of this jigsaw. It has a solid, sturdy feel and seems capable of withstanding the rigors of regular use. The shoe bevel has detents at common angles, making bevel cuts straightforward and reducing the guesswork. However, I did notice that the shoe can feel a bit loose when locked in bevel positions, which might affect the consistency of angled cuts.

Convenience and Portability

Being cordless, the DeWalt XR jigsaw offers unparalleled convenience. There's no need to worry about finding a power outlet or tripping over cords, allowing for greater freedom of movement and use in remote locations. This portability is particularly useful for on-site jobs where power sources might be limited.

Ergonomic Considerations

While the barrel grip design is excellent for control, it does come with some ergonomic challenges. The placement of the speed control dial underneath the main grip can make on-the-fly adjustments a bit cumbersome. Additionally, the on/off switch is somewhat awkward to operate with the same hand that's holding the tool, which could be improved for better user experience.

Conclusion and Recommendation

Overall, the DeWalt 20V MAX XR Cordless Barrel Grip Jig Saw is a robust and versatile tool that excels in performance, ease of use, and build quality. While there are minor ergonomic issues and the need for frequent battery changes, these are small trade-offs for the power and precision this jigsaw offers.

I would highly recommend this tool to both professional carpenters and serious DIY enthusiasts. Its blend of power, precision, and portability makes it a valuable addition to any toolkit. However, if you’re someone who frequently requires bevel cuts, be prepared for possible adjustments to ensure consistency. The lack of a battery and charger in the package is something to consider, but for those already invested in DeWalt’s 20V ecosystem, this jigsaw is a logical and worthwhile addition.