DeWalt 2-1/4 HP EVS Fixed Base / Plunge Router Combo Kit

The DeWalt 2-1/4 HP EVS Fixed Base / Plunge Router Combo Kit (model DW618PK) promises a lot on paper. It’s packed with features such as a powerful electronic variable speed motor, dust-sealed switch, and tool-free depth adjustments. After putting it to the test in my workshop, I found a mix of strengths and challenges that any potential buyer should consider.

First Impressions and Build Quality

On unboxing, the router feels solid and well-constructed, thanks to its die-cast aluminum base and motor housing. The nickel-plated motor housing facilitates smooth depth adjustments, and the overall weight of 115.2 ounces makes it manageable without being too heavy. The flat top design is also a thoughtful touch, allowing for easy bit and depth changes.

However, my enthusiasm was tempered by a few design choices that seem to compromise the user experience. The absence of LED lights is a notable omission, especially for those of us who work in less-than-ideal lighting conditions. While it’s true that the base design allows ample light in, having built-in LEDs would have been a significant quality-of-life improvement.

Performance and Usability

Once powered on, the router’s motor is undoubtedly powerful, handling hardwood routing with ease. The electronic variable speed control, ranging from 8,000 to 24,000 RPM, allows for precise adjustments depending on the material and bit used. The soft-start feature is smooth, reducing the initial torque and making it easier to handle.

One of the standout features is the tool-free depth adjustment and base changes. This design makes it extremely convenient to switch between tasks without fumbling for additional tools. The spindle lock is also a single-wrench system, theoretically simplifying bit changes. However, I found the spindle lock button small and somewhat difficult to press comfortably for extended periods, especially with any fingernail length.

Fixed Base and Plunge Base

Both the fixed base and plunge base come with their own set of advantages and quirks. The fixed base is compact, which is great for maneuverability, but it can be problematic when using longer bits. Additionally, the ball-shaped handles on the fixed base are not ergonomically designed for everyone. My hands cramped up after extended use, and I found myself longing for the more traditional rectangular handles.

The plunge base, on the other hand, offers great versatility with its multi-preset depths and removable dust collection tray. However, the dust collection system fell short of expectations, capturing only a fraction of the debris. The plunge mechanism, while initially smooth, became less so after a week of usage, and the spring mechanism required significant force to compress, making fine adjustments tricky.

Durability and Longevity

Durability is a mixed bag with this router. While the motor is robust and the build quality is generally good, there are some concerns. The router tends to heat up quickly, especially in warmer conditions, which can cause the collet to expand and the bit to loosen. This is a significant issue as it affects the consistency of cuts. Additionally, the plunge base’s adjustable stop proved unreliable, with vibrations causing the micro end stop to shift, affecting repeat plunge accuracy.

I also encountered issues with screws on the plunge base loosening during use, necessitating the application of thread lock to keep everything secure. The power cord’s twist-lock feature also vibrated loose on occasion, which was frustrating.

Customer Service and Support

DeWalt’s customer service deserves a mention. When I was missing a small piece, a quick call resulted in a replacement being sent out promptly. However, the experience was not universally positive. Some users have reported extended delays in warranty repairs and challenges with customer service responsiveness. This inconsistency can be a deal-breaker for some, especially if the router fails during a critical project.

Final Thoughts

So, would I recommend the DeWalt 2-1/4 HP EVS Fixed Base / Plunge Router Combo Kit? It depends on your needs and tolerance for its quirks. The router excels in power and versatility, making it suitable for a wide range of woodworking tasks. The ability to easily switch between fixed and plunge bases adds to its appeal, and the tool-free adjustments are a major convenience.

However, the ergonomic issues, heating problems, and less-than-stellar dust collection system are significant drawbacks. For hobbyists and light users, these issues might be manageable, but for professionals who require consistent performance and reliability, these could be deal-breakers.

In conclusion, the DeWalt DW618PK is a solid router with a few notable flaws. If you can overlook these and are in the market for a powerful, versatile router, it’s worth considering. For those who prioritize ergonomics, consistent precision, and robust dust collection, you might want to explore other options.