Features
- Fast blade speed under load
- Enhanced control in various orientations
- LED light for improved visibility
- Integrated dust blower
- Orbital action with adjustable levels
- Variable speed dial
- Tool-less blade change
- Durable aluminum base plate with bevel detents
Specifications
| Power Source | Cordless |
| Motor Type | Brushless |
| Handle Type | Barrel Grip |
| Material Application | Wood, Metal, Plastics |
| Length | 8.9 in |
| Weight | 3.4 lb |
| Height | 7.2 in |
| Width | 2.9 in |
| Voltage | 12V |
| Brushless | Yes |
| Battery System | M12 |
| Warranty | 5 Year Limited |
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This jig saw is designed for carpenters and remodelers, offering power and precision. It features a brushless motor and advanced intelligence for efficient performance.
Model Number: 2545-20
Milwaukee Jig Saw Review
The Milwaukee 2545-20 Jig Saw has quickly become one of my most trusted tools in the workshop. This barrel grip jig saw, part of Milwaukee's M12 line, blends power, control, and usability into a compact and efficient package. Here's a detailed look into why this jig saw stands out in its category.
Design and Build Quality
The first thing you notice about the Milwaukee 2545-20 is its barrel grip design, which significantly enhances control. The grip itself is slim and comfortable, making it easy to maneuver even during prolonged use. The tool's weight is well-balanced at 3.4 pounds, ensuring that it doesn't feel cumbersome. The durable aluminum base plate adds to the tool's robustness, featuring bevel detents at 0, 15, 30, and 45 degrees for easy angle adjustments.
Motor and Power
Equipped with a brushless motor, this jig saw operates efficiently and with less heat buildup, extending its lifespan. The 12V power system might sound modest, but it delivers more than enough power for most woodworking tasks, effortlessly cutting through wood, metal, and plastics. The motor’s performance is enhanced by Milwaukee’s advanced intelligence, which optimizes power use and prevents overloads.
Cutting Performance
One of the standout features of this jig saw is its orbital action, which is adjustable through multiple levels. This allows for fast rough cuts as well as smooth, controlled cuts when precision is required. I was particularly impressed by the smoothness of the cuts when the orbital action was turned off. The tool has a variable speed dial ranging from 1 to 5 and an "A" setting for auto mode, which adjusts the speed based on the load, providing a more intuitive cutting experience.
User-Friendly Features
The Milwaukee 2545-20 is packed with user-centric features that enhance its utility. The integrated dust blower is a game-changer, keeping the cut line clear of debris and improving visibility. This is especially useful when working on intricate cuts where precision is paramount. The blower can be turned off if you prefer to hook up a shop vac, and the tool even comes with a vacuum adapter for cleaner workspaces.
Another noteworthy feature is the LED light, which illuminates the cutting area, making it easier to work in low-light conditions. The light is controlled by a push button, giving you the flexibility to use it only when needed. Additionally, the anti-splinter plate and dust shield help in achieving cleaner cuts and reducing mess.
Blade Changes and Storage
The tool-less blade change system is straightforward, though it can be a bit stiff at times. However, it allows for quick swapping of blades without needing additional tools. There's also onboard storage for two extra blades and the hex key used for bevel adjustments, making it convenient to keep all necessary accessories within reach.
Battery Life
Given its compact size, I was initially skeptical about the battery life of a 12V tool. However, the Milwaukee 2545-20 exceeded my expectations. During various projects, the battery life was impressive, allowing me to complete tasks without frequent recharges. I used both the 2.5Ah and 5.0Ah batteries, finding that even the lighter 2.5Ah battery provided ample runtime for most jobs.
Limitations
No tool is perfect, and the Milwaukee 2545-20 has its share of minor drawbacks. Some users might find the lack of a variable speed trigger inconvenient, as it requires getting used to the separate dial for speed adjustment. Another limitation is the absence of a rip fence or edge guide, which are handy for making straight cuts. Although the saw has slots and holes designed for a rip fence, Milwaukee does not provide one, leaving users to find compatible alternatives from other brands.
Additionally, the dust shield, while useful, feels somewhat fragile and may not withstand rough handling. The blade ejection mechanism can also be finicky, sometimes requiring multiple attempts to release the blade, especially if debris has accumulated.
Final Thoughts
Despite these minor issues, the Milwaukee 2545-20 Jig Saw is a remarkable tool that offers excellent value for its price. Its combination of power, precision, and user-friendly features makes it suitable for both professional carpenters and DIY enthusiasts. The lightweight design and ergonomic barrel grip ensure comfortable use over extended periods, while the advanced motor and intelligent power management deliver consistent performance across various materials.
I highly recommend the Milwaukee 2545-20 Jig Saw to anyone in need of a reliable and versatile cutting tool. Its thoughtful design and robust feature set make it a standout choice in the 12V category, often outperforming even some 18V models. Whether you're working on detailed woodworking projects or general home renovations, this jig saw is up to the task, proving that great things indeed come in small packages.
Project Ideas
Business
Custom Signage Business
Start a business creating custom wooden signs for homes and businesses. Utilize the jig saw to cut out intricate designs and lettering, offering personalized and high-quality signage for customers.
Furniture Upcycling Service
Offer a service to upcycle and customize old furniture pieces. Use the jig saw to modify and enhance furniture, adding new designs, cutouts, or features to give old items a fresh and modern look.
Craft Fair Products
Produce a variety of handmade wooden crafts such as ornaments, small furniture pieces, and decor items to sell at local craft fairs and markets. The jig saw's versatility allows for the creation of a wide range of products.
DIY Workshop Classes
Host DIY workshops where participants can learn to use a jig saw and create their own projects. Offer classes on making items like wooden puzzles, wall art, and small furniture, providing both education and a fun experience.
Online Craft Store
Open an online store to sell handcrafted wooden items. Use the jig saw to produce high-quality, unique products that appeal to a broad audience. Market your items through social media and online marketplaces to reach a wider customer base.
Creative
Custom Wooden Puzzle
Create intricate wooden puzzles featuring unique shapes and designs. Use the jig saw to cut out complex and precise patterns from wood sheets, and then paint or stain the pieces for a polished finish.
Decorative Wall Art
Craft beautiful wall art by cutting out various shapes and motifs from wood. Utilize the jig saw’s precision to produce detailed and artistic pieces that can be painted, stained, or left natural to add a rustic touch to home decor.
Personalized Name Plaques
Design and cut out personalized name plaques for children's rooms or as gifts. The jig saw's control and accuracy allow for the creation of detailed lettering and custom designs that can be painted or varnished.
Wooden Jewelry Organizers
Craft elegant and functional jewelry organizers by cutting out various shapes and sections from wood. The jig saw's ability to handle intricate designs makes it perfect for creating slots and hooks for rings, necklaces, and other jewelry.
Custom Birdhouses
Design and build unique birdhouses with creative shapes and features. Use the jig saw to cut out the various parts, ensuring precise cuts for easy assembly and a professional look.