DeWalt Track Saw Kit

When I first got my hands on DeWalt’s Track Saw Kit (model DWS520SK), I was eager to see how it would perform in my workshop. As someone who frequently works with sheet material, the promise of precise, straight cuts without the need for a bulky table saw was particularly appealing.

Design and Build Quality

The Track Saw Kit certainly lives up to DeWalt’s reputation for sturdy, reliable tools. The saw itself feels robust, yet it isn’t overly heavy, making it easy to handle even during prolonged use. The ergonomic plunge mechanism is a standout feature, providing a smooth, controlled plunge that feels natural and requires just the right amount of effort.

The kit includes tracks that are designed for straight cutting in both directions, which adds a layer of versatility. While the finish level of the tool might not match some of the higher-end brands like Festool, it’s more than adequate for most needs, especially given the price difference.

Performance and Precision

Performance-wise, the Track Saw Kit doesn’t disappoint. The 12 Amp motor delivers ample power, effortlessly slicing through hardwoods and thick plywood. The cut depth is impressive too, with a maximum of 2-1/8" at 90° and 1-5/8" at 45°, which covers a broad range of tasks.

What truly sets this tool apart is its precision. The track system ensures straight, accurate cuts every time. Aligning the saw on the track is intuitive, and the saw maintains stability throughout the cut. I found that the included 48-tooth ATB carbide blade produced clean, tear-out-free cuts, even in hardwood plywood. The anti-kickback mechanism and riving knife add a layer of safety, ensuring the saw remains stable and reducing the risk of binding.

Ease of Use

One of the most significant advantages of the Track Saw Kit is its ease of use. Setting it up is straightforward, and the saw came perfectly aligned out of the box. The ability to make precise cuts without the need for a table saw is a game-changer, especially when working with large sheets of plywood. I used two folding tables to support the material, which worked perfectly and kept costs down.

The depth adjustment knob, while functional, could be improved. It’s small and somewhat awkward to reach, making adjustments a bit cumbersome. However, this is a minor drawback compared to the overall functionality of the tool.

Dust Collection

Dust collection is another area where this tool shines. The dust port is compatible with vacuum systems, and when connected to a shop vac, it captures the vast majority of sawdust. This results in a much cleaner workspace, which is always a bonus.

Versatility

The Track Saw Kit is incredibly versatile. Whether you’re trimming the ends of thick maple slabs or making precise cuts in veneer plywood, this tool handles it with ease. The low-profile blade guard allows for use in tight spaces, and the saw’s ability to make beveled cuts up to 47° adds to its versatility.

One thing to note is the track system. While the included 59" track is sufficient for most cuts, for full-length 8-foot cuts, you’ll either need a connector and an additional track or opt for the 105" track available as an accessory. Connecting two tracks requires some adjustment to ensure perfect alignment, but once set up, the tracks stay in place and provide a smooth, continuous cut.

Pros and Cons

Pros:

• Precision: The track system ensures straight, accurate cuts every time.
• Power: The 12 Amp motor easily cuts through thick hardwoods and plywood.
• Ease of Use: Intuitive setup and operation make this tool accessible to both professionals and DIY enthusiasts.
• Dust Collection: Effective dust port keeps the workspace clean.
• Ergonomics: The plunge mechanism and handle design provide comfort and control.

Cons:

• Depth Adjustment: The knob is small and awkwardly placed, making adjustments less convenient.
• Track Alignment: Connecting multiple tracks requires careful adjustment for perfect alignment.
• Right-Handed Design: Some users might find the blade placement less ideal, especially if they are right-handed.

Final Thoughts

The DeWalt Track Saw Kit is a solid addition to any workshop. It offers the precision and versatility of a table saw without the bulk, making it an excellent choice for anyone working with sheet material. Despite a few minor drawbacks, the overall performance and ease of use outweigh any negatives.

I would highly recommend the DeWalt Track Saw Kit to both professionals and serious DIYers. Its combination of power, precision, and ease of use makes it an invaluable tool for a wide range of cutting tasks. Whether you’re breaking down large sheets of plywood or making fine, detailed cuts, this track saw delivers reliable, accurate results every time.