Features
- 2 double removable cups and 8 single removable cups (removable)
- Built‑in compartment for storing long tools
- Auto‑connect side latches for connecting with other ToughSystem units
- One‑touch release to disconnect from attached units
- IP65 dust‑ and water‑resistant outer shell
- Durable metal‑plastic front latches for securing the lid
- Integrated carrying handle for transport
- Compatible with ToughSystem and ToughSystem 2.0 products
Specifications
| Color | Yellow/Black |
| Material | Polypropylene (shell); metal‑plastic front latches |
| Number Of Compartments | 10 |
| Cups Or Dividers | Removable cups (2 double + 8 single), includes 10 removable cups |
| Latch Material | Plastic / metal‑plastic front latches |
| Load Capacity | 44 lb (approx.) |
| Ip Rating | IP65 (dust and water resistant) |
| Product Depth (In) | 14.625 |
| Product Height (In) | 5.125 |
| Product Width (In) | 21.125 |
| Product Weight (Lb) | 11 |
| Included Items | 10 removable cups |
| Warranty | Lifetime Limited Warranty |
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Compact organizer for storing small parts, accessories and some longer tools. Includes removable cups and an internal compartment for long items. Designed to connect to other ToughSystem modules with auto‑connect side latches and to be detached using a one‑touch release. The outer shell is rated IP65 for dust and water resistance.
DeWalt ToughSystem 2.0 Full-Size Organizer Review
As someone who frequently juggles a variety of tools, accessories, and supplies, I've always been on the lookout for a reliable organizer that can keep everything in order without compromising on durability. Enter the DeWalt ToughSystem 2.0 Full-Size Organizer (model DWST08040). This organizer promises a lot with its robust design and thoughtful features, so I decided to put it to the test in my daily work environment.
First Impressions
Straight out of the box, the ToughSystem 2.0 Organizer feels solid. The build quality is immediately noticeable, with its durable metal-plastic front latches and an IP65-rated shell that offers dust and water resistance. This is a critical feature for anyone who works in environments where tools are constantly exposed to the elements. The clear lid is another standout feature, allowing you to see the contents without having to open the box—a small but significant time-saver.
Design and Capacity
One of the most appealing aspects of this organizer is its load capacity. With a 44 lb. load capacity, it includes 2 double and 8 single removable cups, plus a compartment for longer tools. This flexibility is fantastic for organizing various items like screws, nails, bolts, and even some smaller tools. The removable cups are deep enough to store larger items, which is a big plus for someone like me who often needs to carry a variety of parts.
The organizer's compact design makes it easy to transport, thanks to a well-placed carrying handle. However, I did find the handle to be a bit shallow for my hands, which made carrying it slightly uncomfortable, especially when fully loaded. It's a minor gripe, but something to consider if you have larger hands.
Connectivity and Compatibility
The ToughSystem 2.0 Organizer is designed to connect with other ToughSystem units using patented auto-connect side latches. This feature is incredibly convenient for creating a modular storage system. The one-touch release capability allows for quick disconnection from attached units, making it easy to reconfigure your setup as needed.
However, I did encounter a significant drawback: the organizer does not mount to the DS carrier or the wall rack by itself, unlike the original ToughSystem. This was a bit disappointing, especially since I had plans to integrate it into my existing storage setup. If you're someone who relies on the ToughSystem racking system, this could be a deal-breaker.
Durability and Performance
In terms of durability, the ToughSystem 2.0 Organizer lives up to its name. The IP65-rated shell ensures that the contents stay dry and protected from dust. I've used it in various conditions, from dusty construction sites to damp basements, and it has held up remarkably well. The latches are sturdy and secure, giving me confidence that the organizer won't accidentally open during transport.
That said, the clear lid, while useful, does seem less sturdy compared to the rest of the box. It hasn't broken or cracked under normal use, but it does flex a bit more than I'd like. This is something to keep an eye on if you plan to use the organizer in particularly rough conditions.
Usability
The removable cups and compartment for longer tools make this organizer highly versatile. I appreciate the ability to rearrange the cups to suit my needs, whether I'm organizing small parts or larger tools. The clear lid helps me quickly identify the contents, saving me the hassle of opening multiple boxes to find what I need.
However, the lack of included dividers for the cups was a surprising omission. The cups have slots for dividers, but they aren't included in the package. This feels like a missed opportunity to enhance the organizer's usability further. I had to source dividers separately, which was an inconvenience.
Final Thoughts
Overall, the DeWalt ToughSystem 2.0 Full-Size Organizer is a robust and versatile storage solution that offers a lot of flexibility for organizing tools and accessories. Its durable construction and IP65-rated shell make it suitable for various work environments, and the ability to connect with other ToughSystem units adds to its appeal. However, the inability to mount it to the DS carrier or wall rack and the lack of included dividers are notable drawbacks.
Would I recommend the ToughSystem 2.0 Organizer? Yes, but with some reservations. If you're looking for a durable, weather-resistant organizer that integrates well with other ToughSystem units, this is a solid choice. However, if you rely heavily on the DS carrier or wall rack for your storage setup, you might find the compatibility issues frustrating. Additionally, the need to purchase dividers separately is an inconvenience that could have been easily addressed.
In conclusion, the ToughSystem 2.0 Organizer is a well-built, versatile tool storage solution that excels in durability and flexibility. While it has some shortcomings, its strengths make it a valuable addition to any tool collection. If you can work around its limitations, you'll find it to be a reliable companion for keeping your tools and accessories organized and protected.
Project Ideas
Business
Trade-Specific Kitted Organizers
Assemble and sell preloaded organizers for electricians, plumbers, HVAC, and carpenters—each with labeled cups of fasteners, fittings, anchors, and consumables. Offer a monthly restock subscription with a one-for-one swap of empties. The auto-connect latches make full trade stacks easy to transport on service calls.
Custom Inserts & Labeling Service
Provide CNC/laser-cut foam inserts and waterproof labels tailored to this organizer’s cups and long compartment. Offer packages for photographers, drone pilots, makers, or field techs. Upsell brand logos, QR-coded inventory labels, and color-coded cup lids. Ship ready-to-work kits or retrofit customer-supplied units.
Event Crew Emergency Kits Rental
Rent IP65 organizers prepacked for events: sewing/wardrobe fixes, AV adapters, cable management, first aid, and basic tools. Create a tiered catalog (Basic, Pro, Outdoor) and deliver stacked, latched kits that crews can carry between venues. Include tamper seals and per-use restocking fees.
Mobile Maker Class Packs
Run pop-up workshops (jewelry, electronics, model building) by issuing each student a labeled organizer with materials in cups and tools in the long bay. Sell the kit post-class or reclaim and restock. The tough, stackable cases simplify transport and setup, and the water/dust resistance protects consumables in transit.
Fishing Rig Subscription & Swap
Sell curated salt/freshwater tackle kits packed in the cups (jigs, swivels, leaders) with pliers and line cutters in the long compartment. Offer seasonal swaps where customers return an organizer for a refreshed, species-specific loadout. The IP65 shell protects gear on boats; stackable units let anglers expand by target species.
Creative
Field Watercolor & Sketch Box
Convert the organizer into a plein-air art kit. Load paint pans, nibs, clips, and erasers into the 10 removable cups. Use the long compartment for brushes, rulers, and a compact water bottle. Add a white magnetic panel to the inside lid as a mixing palette and clip-on brush rest. IP65 keeps supplies safe from dust and drizzle; the handle and latches make trail carry easy.
Portable Jewelry & Beadwork Bench
Set up a tidy beading station with cups dedicated to beads by size/color, crimps, clasps, and jump rings. Store pliers, beading needles, and rulers in the long compartment. Add a foam-lined insert to quiet metal parts and a bead mat that fits the lid. Color-code and label cups for rapid retrieval; the organizer stacks with others for bigger projects.
LEGO/MOC Builder Go-Case
Use each removable cup to sort elements by type (plates, tiles, hinges). The long compartment holds baseplates, brick separators, and instruction booklets. Add part labels and a small parts scoop for quick transfers. The IP65 seal keeps dust out; auto-connect latches let you add cases for Technic or minifigure accessories.
Fly-Tying Station
Organize hooks, beads, dubbing, and hackle in the cups. Store bobbins, scissors, UV light, and thread in the long bay. Line the lid with a magnet sheet to catch stray hooks and add a clamp-on vise mount that nests inside. The sealed case protects materials from moisture and the entire station can stack with a second organizer for finished flies.
Electronics Repair Field Kit
Outfit the cups with driver bits, spare screws, thermal pads, cable adapters, and cleaning swabs. The long compartment fits precision screwdrivers, spudgers, ESD wrist strap, and a roll-up mat. Add a thin ESD foam layer in the base, label cup contents, and keep a small headlamp in the long bay. IP65 helps keep dust out when working on-site.