DeWalt Fixed Base Router Kit

The DeWalt Fixed Base Router Kit (DW616K) is a robust and reliable tool that caters to both professional woodworkers and enthusiastic hobbyists alike. This router kit is designed for precision and power, making it an excellent choice for a wide range of woodworking tasks. After spending ample time with this tool, I’ve gathered some insights that will help you understand its strengths and limitations.

Power and Performance

One of the standout features of this router is its 1-3/4 HP motor with an 11.0 amp rating, which provides ample power for routing through hardwoods. Whether you're flush-cutting the edge of 3/4" birch plywood or handling more intricate plunge cuts, this router handles it with ease. The power is consistent, and I’ve found it to be reliable even during extended use. However, for extremely demanding tasks, you might find the 1-3/4 HP slightly underwhelming, but for most woodworking projects, it’s more than sufficient.

Build Quality and Durability

The build quality of the DeWalt router is impressive. Constructed with a die-cast aluminum base and motor housing, it strikes a balance between durability and reduced weight. The nickel-plated motor housing ensures smooth depth adjustments, and the overall feel of the tool exudes a sense of sturdiness. I appreciate the flat top design, which makes bit and depth changes straightforward and hassle-free.

Ease of Use

What truly sets this router apart is its user-friendly features. The micro-fine depth adjustment ring allows for precise adjustments in 1/64" increments, which is crucial for tasks requiring high precision. The tool-free motor cam lock is another excellent addition, enabling quick depth adjustments and base changes without fumbling with extra tools.

The router is also designed with versatility in mind. The switch and cordset can be adjusted for right or left-handed use, accommodating a wider range of users. The detachable cordset is a thoughtful touch for those concerned about serviceability, making it easier to replace or repair the cord if needed.

Comfort and Control

Comfort is often overlooked in power tools, but DeWalt has paid attention to this aspect with rubber overmolded handles. These handles provide a comfortable grip, reducing fatigue during prolonged use. The router is relatively lightweight, which further enhances its usability, especially for extended projects.

Visibility and Accuracy

The clear sub-base is a feature I found particularly useful. It not only adds to the durability but also enhances visibility, allowing for more accurate cuts. This base is compatible with standard template guide bushings, adding to the router’s versatility. The inclusion of a sub-base concentricity gauge ensures accuracy, although it’s worth noting that some users have reported missing components in their kits.

Areas for Improvement

While the DeWalt Fixed Base Router Kit excels in many areas, there are a few shortcomings to address. The most significant issue is the lack of a hard carrying case. Despite being pictured with one, the kit does not include it, which is disappointing for those who rely on a sturdy case for storage and transport. Additionally, the advertised cone centering tool is sometimes missing, which can be a letdown for users expecting it.

Another area for improvement is the availability of collet sizes. The router comes with a standard collet, but having more options or an adjustable collet would enhance its versatility. Finding the right collet can be challenging, limiting the range of bits you can use with this tool.

Final Thoughts

Overall, the DeWalt Fixed Base Router Kit (DW616K) is a solid investment for anyone serious about woodworking. Its combination of power, precision, and user-friendly features makes it a reliable choice for a variety of tasks. While there are a few areas where DeWalt could improve, such as including a hard case and offering more collet sizes, these do not significantly detract from the tool’s overall performance and value.

I would recommend this router kit to both professionals and hobbyists. Its robust build quality and ease of use make it a dependable addition to any workshop. Whether you’re cutting dovetails, flush-cutting plywood, or working on intricate designs, this router is up to the task. Just be prepared to source your own carrying case and possibly some additional collets to fully unlock its potential.