Hole Dozer Bi-Metal Hole Saw

Features

  • Durable construction
  • 3.5 TPI tooth design
  • All-access slots for easier plug removal
  • Increased pilot visibility for accurate placement
  • Thermoset coating for reduced friction
  • Lifetime tooth break warranty
  • Made in the USA

Specifications

Cutting Depth 1-5/8"
Usable Length 2.63 in
Size 2-3/8 in
Weight 0.425 lb
Height 4.938 in
Width 3.938 in
Length 2.3 in
Packaging Clamshell
Rpm For Stainless Steel 70
Rpm For Mild Steel 140
Rpm For Cast Iron 95
Rpm For Aluminum 220

The 2-3/8" Hole Dozer Bi-Metal Hole Saw features a tooth design optimized for use in metal applications. It is designed for general-purpose cutting tasks across various materials, including metals, plastics, and wood.

Model Number: 49-56-0142

Milwaukee Hole Dozer Bi-Metal Hole Saw Review

4.8 out of 5

The first time I picked up the Milwaukee Hole Dozer, I knew I was in for a treat. As someone who regularly works with various materials, having a reliable and versatile hole saw is crucial. The Hole Dozer's 2-3/8" size is perfect for a wide range of applications, from woodworking to cutting through metals, and it has quickly become an indispensable part of my toolkit.

One of the first things I noticed about the Hole Dozer is its robust construction. Milwaukee has a reputation for making durable tools, and this one is no exception. The bi-metal design, combined with a 3.5 TPI (teeth per inch) configuration, ensures that the saw teeth remain sharp and effective even after multiple uses. I was particularly impressed with the tool's ability to maintain its sharpness, which is a common issue with other hole saws I've used in the past.

The Hole Dozer's performance in wood is nothing short of exceptional. I used it to cut holes in various types of wood, including hardwood flooring and OSB boards, and it handled each task with ease. The cuts were clean and precise, with minimal splintering on the backside of the material. This is a significant advantage, especially when working on projects where the finish quality is paramount. The tool's design ensures that it starts cutting exactly where you place it, without dancing around or wandering off course.

When it comes to metal, the Hole Dozer truly shines. I tested it on mild steel, aluminum, and even some light gauge sheet metal, and it performed admirably in each case. The thermoset coating on the saw reduces friction, allowing for smoother cuts and less heat buildup. This feature is particularly useful when cutting through tougher materials, as it helps prolong the life of the saw teeth. The all-access slots are a thoughtful addition, making it much easier to remove plugs and debris from the tool. This not only saves time but also reduces frustration during the cutting process.

One of the standout features of the Hole Dozer is its increased pilot visibility. The pilot bit is sharp and well-designed, making it easy to center your cuts accurately. This is especially important when working on projects that require precise hole placement, such as installing door handles or running conduit through walls. The tool's design also makes it easy to switch between different sizes, which is a significant time-saver when working on projects that require multiple hole sizes.

While the Hole Dozer excels in wood and metal, it's essential to note its limitations. I attempted to use it on stucco and stone, and it struggled significantly. The bi-metal design is not suited for these materials, and the saw quickly burnt out. For these types of applications, I would recommend using a carbide-tipped hole saw, which is better equipped to handle the rigors of cutting through stone and stucco.

Despite this limitation, the Hole Dozer is incredibly versatile. I found it particularly useful for plumbing and electrical work. It made quick work of cutting holes for pipes and conduit, and its ability to handle multiple materials meant I didn't need to switch tools constantly. The saw's durability is also worth mentioning. Even after extensive use, the teeth showed minimal signs of wear, and the tool continued to perform at a high level.

One of the most significant advantages of the Hole Dozer is its lifetime tooth break warranty. This warranty provides peace of mind, knowing that Milwaukee stands behind the quality of their product. It's a testament to the tool's durability and the company's commitment to customer satisfaction.

In terms of ease of use, the Hole Dozer is top-notch. The tool is well-balanced and comfortable to hold, even during extended use. The weight is just right, providing enough heft to aid in cutting without being cumbersome. The design also ensures that the tool doesn't get jammed easily, which is a common issue with other hole saws. The ability to quickly and easily remove wood or metal plugs from the saw is a game-changer, making the cutting process much more efficient.

The Hole Dozer's performance in various applications, from woodworking to metalworking, makes it a versatile and reliable addition to any toolkit. Its durability, ease of use, and thoughtful design features set it apart from other hole saws on the market. While it may not be suitable for cutting through stone or stucco, its performance in wood and metal more than makes up for this limitation.

In conclusion, I highly recommend the Milwaukee Hole Dozer for anyone in need of a reliable and versatile hole saw. Its exceptional performance, durability, and ease of use make it an invaluable tool for a wide range of applications. Whether you're a professional tradesperson or a DIY enthusiast, the Hole Dozer is sure to exceed your expectations and become a staple in your toolkit.


Project Ideas

Business

Custom Metal Fabrication Services

Offer custom metal cutting and fabrication services for clients looking to create bespoke metal products, such as brackets, frames, and decorative elements.


Small Batch Manufacturing

Start a small batch manufacturing business, producing limited runs of custom metal or wooden products, such as home decor items, furniture parts, or industrial components.


Event Decor and Props

Create unique and custom event decor and props for weddings, parties, and corporate events. Use the Hole Dozer Bi-Metal Hole Saw to craft intricate designs that stand out.


DIY Workshop Classes

Host DIY workshop classes where participants can learn how to use the Hole Dozer Bi-Metal Hole Saw to create their own projects, such as home decor or small furniture items. Charge a fee for the classes and provide all necessary materials.


Online Craft Store

Open an online store selling handcrafted items made with the Hole Dozer Bi-Metal Hole Saw. Offer unique, high-quality products such as custom light fixtures, wall art, and home organizers.

Creative

Custom Light Fixtures

Use the Hole Dozer Bi-Metal Hole Saw to cut precise holes in metal sheets or pipes to create unique and custom light fixtures. These can be designed with intricate patterns or simple, modern styles.


DIY Planter Boxes

Create stylish and durable planter boxes by cutting holes into metal or wooden planks for drainage and decorative purposes. Combine different materials for an eclectic look.


Metal Art Sculptures

Craft intricate metal sculptures by cutting various shapes and sizes of holes into metal sheets. Assemble the pieces into abstract or themed art pieces for home or garden decoration.


Upcycled Furniture

Transform old furniture by adding custom metal or wooden elements with perfectly cut holes. Use the holes for aesthetic designs or functional purposes, such as creating cable management solutions for desks.


Wall-mounted Organizers

Design and build wall-mounted organizers by cutting holes into metal or wood panels. These organizers can hold tools, kitchen utensils, or office supplies, combining practicality with a modern aesthetic.