4-1/2 in. Small Angle Grinder

Features

  • Paddle switch with safety lock-off to prevent accidental start-up
  • Auto-off brushes that shut down the tool when they need replacing to prevent damage
  • Dust Ejection System for ejecting harmful dust and debris
  • Quick-Change Wheel Release for easy wheel removal without tools
  • One-Touch Guard for 360-degree rotation with a single action
  • Oversized brushes for longer brush life
  • Top-mounted spindle lock button for maximizing depth of cut

Specifications

Amps [A] 11
Has Brake? No
Has Lock On Switch? No
Max. Watts Out [W] 1400
Spindle Size [In] 5/8-11

This small angle grinder is designed for various grinding applications, featuring an 11 Amp AC/DC motor that operates at 11,000 rpm. It is built for durability and efficiency on job sites.

Model Number: DWE402N

DeWalt 4-1/2 in. Small Angle Grinder Review

4.7 out of 5

Navigating the world of power tools often means finding that perfect balance between power, precision, and durability. One tool that has recently caught my attention is the DeWalt 4-1/2 in. Small Angle Grinder, specifically the DWE402N model. Over the past few months, I've had the opportunity to put this grinder to the test, and it has proven to be a reliable companion for a variety of grinding applications. Here’s my detailed take on this tool.

Design and Build Quality

The first thing that stands out about this angle grinder is its robust build. DeWalt is known for crafting durable tools, and the DWE402N is no exception. The tool feels solid in hand, indicative of its high-quality materials. However, the barrel diameter is on the larger side, which might be a concern for those with smaller hands or those who prefer a more compact grip. Despite this, the overall design is ergonomic enough to ensure a comfortable hold during extended use.

Power and Performance

Equipped with an 11 Amp AC/DC motor, this grinder operates at a speed of 11,000 rpm. This level of power is impressive for a tool of its size, making it suitable for both light and heavy-duty tasks. Whether you're working on metal, masonry, or removing rust, the DWE402N has the power to get the job done efficiently.

One of the standout features is the Quick-Change Wheel Release, which allows for easy wheel removal without the need for additional tools. This feature significantly reduces downtime, allowing you to switch between tasks seamlessly. Additionally, the One-Touch Guard offers 360-degree rotation with a single action, providing versatility and ease of use in various grinding positions.

Safety Features

Safety is a paramount concern when working with power tools, and DeWalt has incorporated several features to address this. The paddle switch comes with a safety lock-off, preventing accidental start-ups. This is particularly useful in busy work environments where accidental activation could lead to serious injuries.

Another noteworthy safety feature is the Auto-off Brushes. These brushes shut down the tool when they need replacing, preventing potential damage to the motor. This not only extends the life of the tool but also ensures consistent performance.

Dust Management

Grinding can generate a significant amount of dust and debris, which can be detrimental to both the tool and the user. The DWE402N tackles this issue with its Dust Ejection System, designed to eject harmful dust and debris away from the internal components. This system enhances the durability of the tool and maintains its performance over time.

Ease of Use

One of the aspects I appreciate about this grinder is its user-friendly design. The top-mounted spindle lock button is strategically placed to maximize the depth of cut, making it easier to change accessories without fumbling around. The oversized brushes also contribute to longer brush life, reducing the frequency of maintenance.

However, the grinder does not come with a brake or a lock-on switch, which might be a drawback for some users. While the lack of a brake is not a deal-breaker, having a lock-on switch could have made prolonged use more comfortable.

Versatility

The DWE402N is versatile enough to handle a range of tasks, from cutting and grinding to polishing and sanding. Its compact size and powerful motor make it suitable for both professional and DIY applications. I've used it for various projects around the house, including sharpening mower blades, cutting metal pipes, and removing rust from old tools. In each case, the grinder performed admirably, delivering consistent power and precision.

Noise and Vibration

Noise and vibration are common concerns with angle grinders, and the DWE402N is no exception. While the noise level is typical for a grinder of this size, it is advisable to use ear protection during prolonged use. The vibration is manageable, thanks to the ergonomic design, but can become noticeable during extended periods of operation.

Value for Money

Given its features and performance, the DeWalt DWE402N offers excellent value for money. It is priced competitively within its category, making it an attractive option for both professionals and hobbyists. The durability and reliability of this tool ensure that it will be a worthwhile investment for anyone in need of a robust angle grinder.

Final Thoughts and Recommendation

In conclusion, the DeWalt 4-1/2 in. Small Angle Grinder (DWE402N) is a powerful, well-engineered tool that excels in various grinding applications. Its combination of power, safety features, and ease of use makes it a reliable choice for both professional and DIY users. While the larger barrel diameter and lack of a lock-on switch might be minor drawbacks, they do not overshadow the overall performance and value this tool offers.

I would recommend the DeWalt DWE402N to anyone in need of a versatile and durable angle grinder. Its powerful motor, user-friendly features, and robust build make it a dependable addition to any toolkit. Whether you're a professional tradesperson or a DIY enthusiast, this grinder is sure to meet your needs and exceed your expectations.


Project Ideas

Business

Mobile Metal Repair Service

Offer a mobile service for repairing and restoring metal items such as gates, fences, or machinery. The angle grinder's portability and efficiency make it ideal for on-site jobs.


Metal Fabrication Shop

Start a small business specializing in custom metal fabrication for clients looking for unique designs in furniture, decor, or industrial components. Use the angle grinder for precision work and high-quality finishes.


Automotive Customization

Provide customization services for cars and motorcycles, including bodywork, custom parts, and detailing. The angle grinder can be used for cutting, grinding, and polishing metal components.


Tool Sharpening Service

Offer a sharpening service for various tools and blades using the angle grinder. This service can cater to both individuals and businesses in need of maintaining their equipment.


Artisan Market Stall

Create and sell handmade metal art and decor at local artisan markets or online. Use the angle grinder to produce high-quality, unique items that appeal to customers looking for one-of-a-kind pieces.

Creative

Custom Metal Art

Use the angle grinder to shape and polish metal pieces into unique art forms such as sculptures, wall art, or decorative panels. The precision and power of the grinder allow for intricate designs and smooth finishes.


Furniture Restoration

Refinish and restore old metal furniture pieces by removing rust, smoothing surfaces, and polishing. Add a fresh coat of paint or new upholstery to complete the project.


Handcrafted Knives

Create custom knives by shaping steel blades with the angle grinder. Use the tool to grind and sharpen the edges, and then attach custom handles for a personalized touch.


DIY Garden Sculptures

Craft unique garden sculptures and ornaments by cutting and welding metal pieces. The angle grinder can be used to shape and smooth rough edges, creating visually appealing designs.


Customized Home Fixtures

Design and fabricate custom light fixtures, curtain rods, or other home decor items using metalworking techniques. The angle grinder can help achieve precise cuts and smooth finishes.