Milwaukee D-Handle Jig Saw Kit

Using a jig saw is a staple for many woodworkers and DIY enthusiasts, and Milwaukee's D-Handle Jig Saw Kit (model 2737-21) aims to elevate that experience with cordless convenience and robust features. After spending some quality time with this tool, I've gathered my thoughts to provide an in-depth review.

Design and Build Quality

The first thing that stands out about Milwaukee's jig saw is its solid build. The combination of black and red colors gives it a professional and sturdy appearance. While it is on the heavier side, especially with the M18 REDLITHIUM battery attached, the weight contributes to its stability during operation. This heft might initially seem daunting, but it quickly becomes an asset, reducing vibrations and providing smoother cuts.

The handle design is ergonomic, fitting comfortably even in semi-arthritic hands, which is a blessing for extended usage. The D-handle also gives you a better grip, making the tool easier to maneuver. However, it's worth noting that the tool’s weight can become a bit cumbersome over long periods, especially if you're accustomed to lighter models.

Performance

When it comes to performance, the Milwaukee jig saw does not disappoint. The brushless motor ensures consistent power, allowing you to cut through a variety of materials including hardwoods and metals with ease. The variable speed trigger is a fantastic feature, providing precise control over the blade speed. This is particularly useful when transitioning between different materials or making intricate cuts.

One of the standout features is the tool's ability to cut up to 105 feet per charge with the M18 REDLITHIUM battery. The battery life is impressive, allowing for extended work sessions without frequent recharges. The integrated LED light is another thoughtful addition, illuminating the cut line and making it easier to follow your markings.

Usability

Using the Milwaukee jig saw is a generally pleasant experience. The toolless blade change and bevel adjustment simplify setup and adjustments, saving valuable time. The bevel can be set at 0, 15, 30, or 45 degrees, and once locked in place, it remains solid. The included dust collection tube and cover are practical, although I found the dust collection cover to be somewhat obstructive. It tends to warp the view of the cut line, making precise cuts a bit challenging. Ultimately, I chose to remove it for better visibility.

The saw's ability to handle both straight and curved cuts is commendable. While I primarily used it for straight cuts and minor curves, the tool handled these tasks with finesse. However, it's worth mentioning that the jig saw may not be ideal for detailed scroll work, as some users have reported issues with blade retraction and stability.

Drawbacks

Despite its many strengths, the Milwaukee jig saw has a few drawbacks. The blade locking mechanism isn't as intuitive as it could be, requiring a bit of force to secure the blade properly. Additionally, the blower feature, intended to clear debris from the cut line, doesn't always perform as expected, necessitating occasional manual clearing.

Another point of contention is the plastic components. The blade release lever and the dust cover feel somewhat flimsy, raising concerns about their long-term durability. While I didn't experience any breakages, the plastic parts didn't inspire confidence.

Comparisons and Alternatives

Having used various jig saws over the years, including corded models from brands like Bosch and DeWalt, the Milwaukee jig saw holds its own in terms of power and versatility. However, it does have a larger footprint and is heavier compared to some of its corded counterparts. For those who prioritize portability and ease of use, the weight might be a dealbreaker.

On the other hand, the cordless convenience and long battery life make it a worthy contender, especially for job sites with limited access to power outlets. The tool's performance matches, and in some cases, exceeds that of high-end corded models, making it a viable option for serious woodworkers and professionals.

Conclusion

In conclusion, the Milwaukee D-Handle Jig Saw Kit is a powerful, versatile tool that excels in many areas. Its robust build, impressive battery life, and consistent performance make it a valuable addition to any toolkit. While it has a few minor drawbacks, such as the weight and some flimsy plastic components, these are outweighed by its strengths.

I would recommend this tool for anyone looking for a reliable, high-performance jig saw. Its ability to handle a variety of materials and applications, combined with the cordless convenience, makes it a practical choice for both professional and DIY use. Whether you're cutting plywood, hardwood, or metals, the Milwaukee jig saw is up to the task, offering precision and power in a well-designed package.