250 MCM Aluminum U-Die Set

Features

  • Produces UL‑classified crimps when used with the compatible compact crimper (crimper and connectors sold separately)
  • Laser‑etched markings for die size identification
  • Industry‑standard color coding to distinguish die sizes
  • Imprints wire size onto the connector after crimping for inspection

Specifications

Opt Sku DW-DCE310250AL
Mpn DCE310250AL
Upc/Gtin 885911822282
Product Type Wire & Cable Crimping Dies
Shipping Weight 0.12 lb

U‑type aluminum dies intended to produce UL‑classified crimps when used with the DCE310 20V MAX Compact Crimper (crimper and connectors sold separately). Dies have laser‑etched size markings and industry‑standard color coding to identify die sizes. Each completed crimp imprints the wire size onto the connector to aid inspection.

Model Number: DCE310250AL

Project Ideas

Business

On‑Site UL Crimping Service

Offer mobile crimping for contractors handling 250 kcmil aluminum service conductors. Using the DCE310 with this die, produce UL‑classified crimps and provide photo documentation where the imprint verifies size for inspectors. Bill per termination with rush/after‑hours rates.


Prefab Aluminum Pigtail Kits

Assemble and sell pre‑crimped, labeled pigtails for switchgear, meter‑main combos, and panel upgrades using 250 MCM Al. Each connector bears the size imprint for easy inspection and inventory control. Package with anti‑oxidant, hardware, and torque labels to streamline installs.


Compliance QA + Documentation

Provide a quality‑assurance service: verify conductor prep, perform UL‑classified crimps, and deliver a digital compliance packet (photos of each crimp, imprint close‑ups, lot numbers, and torque specs). Market to ECs who want fewer red‑tags and faster AHJ approvals.


Crimp Kit Rental & Training

Rent the compatible crimper together with this 250 MCM aluminum die set and a starter pack of approved lugs. Include a quick‑start guide, sample coupons for test crimps, and an optional on‑site training session. Upsell consumables and maintenance service.


Solar/EV High‑Amp Termination Kits

Bundle properly sized aluminum conductors with pre‑crimped terminations for large inverters, disconnects, or EV service upgrades that spec 250 kcmil Al. The marked crimps simplify inspection and reduce install time. Offer standardized lengths and custom orders.

Creative

Industrial Cable Sculpture Series

Create wall or freestanding sculptures using short lengths of 250 MCM aluminum conductor terminated with crimped lugs as geometric nodes. The UL‑style crimp imprint becomes an intentional design detail, showcasing an industrial aesthetic. Mix finishes (raw, anodized fittings, powder‑coated backers) and sell as limited editions or commissions for offices and maker‑friendly cafes.


Tensioned Garden Trellis

Build a modern trellis using heavy aluminum cable tensioned between posts. Crimp aluminum lugs or eyelets at each end with the die set for clean, uniform terminations. The oversized hardware reads as a design feature while delivering serious strength and weather resistance. Offer custom sizing for patios and urban gardens.


Architectural Shelf/Bike Rack

Design a wall‑mounted shelf or bike rack that uses tensioned 250 MCM cable as the primary support element. Crimped ends slot onto concealed anchors or exposed stand‑offs. The stamped wire size on the connectors doubles as a maker’s mark and authenticity cue.


Power Grid Map Art

Create a city or regional ‘power map’ with thick aluminum cable tracing major lines over a wood or metal panel. Use crimped lugs as ‘substations’ and junctions. The precision and repeatability of the die ensure consistent nodes, giving the piece a technical, engineered look.


Apprentice Demo Board

Build an interactive display showing correct vs. incorrect terminations on aluminum conductors. The die’s wire‑size imprint aids teaching inspection standards. Use it for trade‑school workshops, open houses, or as a traveling demo to promote your services.