Milwaukee SAWZALL Reciprocating Saw Kit

The Milwaukee SAWZALL Reciprocating Saw Kit (model 2621-22) is a powerhouse of a tool that has earned a permanent spot in my toolbox. As someone who frequently undertakes both DIY projects and more demanding construction tasks, I’ve found that this saw offers a remarkable blend of power, durability, and ease of use.

Design and Build Quality

The first thing that struck me about this Milwaukee saw is its solid build quality. Weighing in at 7.4 lbs, it feels substantial in hand without being unwieldy. The all-metal gearing is a standout feature, giving the tool an added layer of durability that is evident from the first use. The slim design enhances maneuverability, making it easier to handle in tight spaces.

One of the most practical features is the Counter Balance Mechanism, which significantly reduces vibration. This might seem like a minor detail, but when you're working on a lengthy project, reduced vibration translates to less fatigue and more precise cuts. The Lever Action QUIK-LOK Blade Clamp is another thoughtful addition, allowing for quick and easy blade changes. This is particularly useful when switching between different types of materials, such as wood, metal, or PVC.

Performance

Performance-wise, the SAWZALL truly excels. Powered by an 18V Lithium-Ion battery, it can deliver up to 3,000 strokes per minute with a stroke length of 1-1/8 inches. I’ve put this saw through its paces on various materials, and it has consistently delivered impressive results. Whether I’m cutting through dense wood or metal, the tool performs admirably.

One of the most demanding tasks I’ve used it for was the demolition of a building from the 1950s. The ceilings were constructed with a combination of metal mesh, plaster, and drywall—a tough job for any saw. The SAWZALL handled it with ease, cutting through the metal mesh like butter. It’s worth mentioning that using high-quality blades is key to achieving the best performance. I’ve found that Milwaukee’s own line of blades works exceptionally well with this saw.

Battery Life and Compatibility

Battery life is always a concern with cordless tools, but the SAWZALL doesn’t disappoint. The M18 battery system offers a good balance between power and longevity. I’ve been able to complete extensive tasks without needing to recharge frequently. The REDLINK Intelligence system provides overload protection, which not only extends the battery life but also ensures the tool’s longevity.

However, it’s crucial to note that this model requires the newer 'RedLithium' batteries. Older M18 batteries with a raised key won’t fit, which can be a drawback if you already own older Milwaukee tools. This is something to keep in mind if you’re planning to add this saw to your existing collection.

Ease of Use

From an ergonomic perspective, the SAWZALL is well-designed. The handle is comfortable to grip, and the weight distribution feels balanced, reducing strain during prolonged use. The tool’s compact size also makes it easier to maneuver in confined spaces, which is often a challenge with larger saws.

The blade changing mechanism is another highlight. The Lever Action QUIK-LOK Blade Clamp allows for quick and hassle-free blade swaps, which is a significant time-saver. I’ve found this particularly useful when switching between different cutting tasks, such as moving from wood to metal.

Durability

Durability is where the SAWZALL truly shines. I’ve subjected this saw to some harsh conditions, including exposure to a significant amount of dust and debris. Regular cleaning with a compressor has kept it in top shape, and it continues to perform as well as it did on day one. The all-metal gearing and robust construction give me confidence that this tool will last for years to come.

Areas for Improvement

While the SAWZALL has many strengths, there are a few areas where it could be improved. The non-adjustable shoe assembly is a notable drawback. An adjustable shoe would offer more versatility and control, especially for precision cuts. Additionally, the rubber collar around the end of the tool can obstruct the line of sight, making it challenging to see exactly where you’re cutting. These are minor issues, but they’re worth considering if you require maximum precision for your projects.

Overall Recommendation

Would I recommend the Milwaukee SAWZALL Reciprocating Saw Kit? Absolutely. Its combination of power, durability, and user-friendly features makes it an excellent investment for both DIY enthusiasts and professionals. The tool’s robust construction and efficient performance ensure that it can handle even the most demanding tasks. While there are a few areas for improvement, they are relatively minor compared to the overall benefits.

In summary, if you’re looking for a reliable, high-performance reciprocating saw that can tackle a variety of materials and withstand tough conditions, the Milwaukee SAWZALL is a top contender. It’s a tool that delivers on its promises and proves its worth time and time again.