1/16" Split Point drill bit

Features

  • Pilot point tip for faster, more accurate starts
  • Split point geometry to reduce walking and lock-ups
  • Tapered web for increased durability and reduced breakage
  • Size markings located above the shank to resist wear
  • No-spin (round) shank to reduce bit slipping in the chuck
  • Gold ferrous oxide finish

Specifications

Diameter 1/16"
Head Type Split Point (Pilot Point tip)
Overall Length 1.88 in
Flute Length 0.88 in
Material High Speed Steel (HSS)
Finish Gold ferrous oxide
Shank Type Round (no-spin)
Number Of Pieces 2
Pack Quantity 2
Intended Materials Wood, metal, plastic

A 1/16" split point drill bit with a pilot point tip designed to start on contact for accurate holes and reduced walking. It has a tapered web to improve durability and reduce breakage, size markings above the shank to resist wear, and a no-spin (round) shank to reduce slipping in the chuck. Suitable for drilling in wood, metal, and plastic.

Model Number: DW1904

DeWalt 1/16" Split Point drill bit Review

3.0 out of 5

Drilling precision holes is a task that demands the right tool, and DeWalt's 1/16" Split Point drill bit, model number DW1904, is designed to meet these needs with a range of thoughtful features. As someone who often finds themselves reaching for a drill bit for both professional and DIY projects, I was eager to put this bit to the test.

Design and Features

One of the standout features of this bit is the pilot point tip. It's engineered to create clean and accurate holes, a benefit that immediately caught my attention. Often, with smaller drill bits, there's a tendency for the bit to wander before it starts to cut. The pilot point tip significantly mitigates this issue by starting the hole exactly where you place it, minimizing any deviation.

The no-spin shank is another practical feature. There’s nothing more frustrating than a bit that spins in the chuck, especially when working with harder materials. This design ensures that the bit stays securely in place, allowing for uninterrupted drilling. The tapered web design also promises increased durability, which is crucial for such a small diameter bit. Smaller bits are prone to breakage, and any feature that can extend their lifespan is a welcome addition.

The size markings are conveniently located above the shank, which might seem like a minor detail, but it’s actually quite useful. These markings mean the size information won't wear off over time, making it easier to quickly identify the bit even after extended use.

Performance

Putting the bit to work, I started with softer materials like wood and plastic. The pilot point tip performed impressively, creating clean and precise holes without any wandering. The bit cut smoothly through the material, and I appreciated how little effort was needed to initiate the hole. The no-spin shank lived up to its promise, maintaining a firm grip in the chuck throughout the drilling process.

Next, I tested the bit on metals, which is usually a more demanding task for any drill bit, let alone one as small as 1/16". The bit managed to drill through thin sheets of metal effectively. However, I did notice that it required a bit more patience and a steady hand to avoid breakage. The tapered web design certainly helps, but users need to be mindful of the pressure applied. This is a common challenge with smaller bits, so it’s not unexpected.

Durability and Usability

Durability is often a concern with smaller bits, and this one is no exception. The bit’s construction feels solid, but there is an inherent fragility with drill bits of this size. I experienced a breakage during a particularly aggressive drilling session, which serves as a reminder to avoid applying excessive force. The tapered web provides some reinforcement, but it’s not invincible. Users should approach drilling with a degree of caution, especially when working with tougher materials.

The size markings above the shank are a real boon. I didn’t have to squint or guess the size, even after the bit had seen considerable use. This small feature enhances the overall user experience, making it easy to grab the right bit without hesitation.

Comparison to Other Bits

Compared to other 1/16" drill bits I’ve used, the DeWalt bit stands out for its pilot point tip and no-spin shank. These features contribute to a more precise and user-friendly experience. That said, the durability is on par with other bits in this size category, which means it’s prone to breakage if not used carefully. In my experience, no small diameter bit is entirely immune to this issue.

Practical Tips

Based on my experience, here are a few tips for getting the most out of the DeWalt 1/16" drill bit:
- Use a steady hand and light pressure: This is particularly important when drilling into tougher materials. Let the bit do the work without forcing it.
- Start with a pilot hole: For metal or harder materials, consider starting with a smaller pilot hole to reduce the stress on the bit.
- Keep the bit cool: Prolonged use can heat up the bit, making it more susceptible to breakage. Periodically allow the bit to cool down or use cutting fluid when drilling metals.
- Store it properly: Keep the bit in a protective case to prevent it from being knocked around or damaged when not in use.

Conclusion

The DeWalt 1/16" Split Point drill bit, model DW1904, offers several features that enhance its usability and precision. The pilot point tip and no-spin shank are particularly noteworthy, making it a reliable choice for clean and accurate drilling. However, like all small diameter bits, it requires careful handling to avoid breakage.

Would I recommend this drill bit? Yes, but with some caveats. If you're looking for a bit that offers precision and has features designed to enhance user experience, this is a solid choice. However, if you frequently work with very hard materials and need a bit that can withstand considerable force, you might need to proceed with caution. Overall, for typical DIY tasks and lighter professional use, the DeWalt 1/16" Split Point drill bit is a dependable tool that delivers on its promises.



Project Ideas

Business

Custom Perforated Luminaries

Offer personalized metal luminaries (wedding names, corporate logos, star maps). The 1/16" bit creates dense, detailed dot-matrix graphics in thin sheet metal or cans with clean, no-walk starts for repeatable results.


Cabinet Hardware Pilot-Hole Templates

Design and sell durable templates that mark and pre-drill 1/16" pilot holes for pulls, knobs, and hinges. Include layout guides and a bit in each kit to help DIYers and pros get chip-free, perfectly aligned installs.


Jewelry Blanks With Pre-Drilled Findings

Produce and sell packs of wood, acrylic, or aluminum blanks drilled with consistent 1/16" holes for jump rings, earring wires, and chains. Offer custom hole placement and patterns for makers and Etsy sellers.


On-Site Pilot Drilling for Finish Carpentry

Provide a mobile service to pre-drill pilot holes for tiny screws in cabinetry, trim, and hardware installs. The split point prevents walking on finished surfaces, speeding installs and reducing splits and callbacks.


Branded Metal Tags for Leatherworkers

Make small brass/aluminum tags with 1/16" rivet or stitch holes and stamped/engraved logos. Sell to leather crafters and small apparel brands looking for affordable, attachable branding pieces.

Creative

Constellation Tin-Can Lanterns

Wrap paper templates around recycled cans and use the 1/16" split point bit to drill crisp star and constellation patterns without the bit walking on curved metal. Add a tealight inside to cast accurate starfields on walls.


String-Art Design Boards

Print a design on hardwood and pre-drill uniform 1/16" pilot holes along the outline. This prevents splitting and keeps nails evenly spaced for clean, professional string-art pieces.


Scroll-Saw Fretwork Starter Holes

For intricate scroll-saw work, drill 1/16" starter holes at each interior cutout. The split point gives precise placement and clean entry holes that won’t tear thin veneers.


Acrylic Charm Jewelry

Cut small acrylic or wood shapes and use the bit to make precise 1/16" holes for jump rings and dotted accent patterns. The pilot tip helps prevent cracks and chips in brittle plastics when used at low speed.


Scale Model Rigging and Hardware

In balsa, basswood, or styrene, drill tiny guide holes for rigging lines, pins, and micro screws on model ships, planes, and dioramas to ensure alignment without splitting delicate parts.