Ryobi Cordless Reciprocating Saw

Assessing tools is part and parcel of any DIY enthusiast's journey, and recently, I had the chance to get my hands on Ryobi's Cordless Reciprocating Saw, model PCL515B. As part of the RYOBI ONE+ battery system, this tool promises compatibility with over 260 other cordless tools, which is a significant selling point for anyone already invested in Ryobi's ecosystem. But how does it fare in real-world use, especially when pitted against more demanding tasks?

Design and Build Quality

Starting with the physical aspects, the saw is relatively lightweight and well-balanced. It measures approximately 17 inches in length and 6 inches in height, making it compact enough for most cutting tasks. The rubberized grip is an excellent touch, ensuring that the tool doesn't slip during use, even when your hands are not gloved. This grip extends from the handle over the top and onto one side, providing multiple comfortable holding positions.

One notable feature is the toolless quick-release mechanism for blade changes. This design choice is convenient and reduces downtime when switching out blades. However, the pivoting shoe, which is supposed to help brace the saw against the workpiece, tends to come loose too easily. A bit of Loctite on the set screw might be necessary to keep it in place.

Performance

In terms of cutting power, the saw operates at speeds of up to 3,400 strokes per minute (SPM) with a 1-inch stroke length. This speed is more than adequate for most DIY projects, whether it's cutting through wood, metal, or plastic. I used a 4 AH ONE+ 18V battery for my testing, and the saw managed to make about 30 cuts while still displaying a full charge.

During a test on ¾” to 2” diameter tree limbs, the saw performed admirably. It was particularly useful for branches too thick for loppers but not hefty enough to warrant a chainsaw. The variable speed trigger allowed for precise cutting, and the tool's balance made it comfortable to use for extended periods.

Durability Concerns

Despite its strong performance in light-duty tasks, the saw has some glaring durability issues. The connection between the saw head and the motor is made of a porous, weak metal that tends to break under stress. I experienced this firsthand when cutting through thicker materials. After just a few hours of use, the blade holder snapped, rendering the saw unusable. This issue seems to be a common complaint, as many users have reported similar problems with the blade holder and the motor burning out quickly.

Another significant drawback is the saw's tendency to overheat. After prolonged use, the tool becomes uncomfortably warm to hold. While this might not be an immediate deal-breaker, it does suggest that the internal components may not be robust enough for heavy-duty tasks.

Battery Life and Compatibility

One of the standout features of this saw is its compatibility with the RYOBI ONE+ battery system. If you're already invested in this ecosystem, adding this tool to your collection is a no-brainer. The battery life is decent; I managed to get through multiple small projects on a single charge. However, for more intensive tasks, the 4 AH battery drained quicker than expected. It’s advisable to have a couple of spare batteries on hand if you plan on using the saw extensively.

User Experience

From a user experience perspective, the saw is easy to set up and use. The trigger lockout switch enhances safety, and the rubberized grip ensures a secure hold. However, the saw does generate a noticeable amount of vibration, which can be fatiguing during extended use. Proper technique, such as keeping the material tightly against the shoe, can mitigate this to some extent.

Noise and Dust Control

In terms of noise, the saw is relatively loud, which is to be expected from a reciprocating saw. Ear protection is recommended if you're using it for extended periods. Dust control is minimal, so it's advisable to use it in well-ventilated areas or to wear a mask to avoid inhaling sawdust.

Warranty and Support

The saw comes with a 3-year warranty, which is somewhat reassuring. However, the warranty process can be cumbersome, especially if you lose your purchase receipt. Some users have reported difficulties in getting their tools repaired or replaced under warranty, which is a concern if you encounter any issues.

Final Thoughts

Would I recommend the Ryobi Cordless Reciprocating Saw? It depends on your needs. If you're a casual DIYer looking for a lightweight, easy-to-use saw for light-duty tasks, this tool could be a good fit. Its compatibility with the RYOBI ONE+ system is a significant advantage, and its performance in light cutting tasks is commendable.

However, if you require a tool for more demanding projects, the durability issues and overheating problems are significant drawbacks. In such cases, investing in a more robust model from a different brand might be a better option.

In summary, the Ryobi Cordless Reciprocating Saw is a versatile tool with some noteworthy features, but it falls short in terms of durability and heavy-duty performance. For light to medium tasks, it performs admirably, but for anything beyond that, you might want to look elsewhere.