DeWalt Track Saw Kit

The DeWalt Track Saw Kit (DWS520K) has been a revelation in my workshop. It is designed to offer precision and ease of use, making it an invaluable addition for anyone handling sheet material or needing clean, accurate cuts. The robust 12 Amp, 1300W motor is specifically designed to cut through hardwoods effortlessly, but its versatility doesn't end there.

Performance and Ease of Use

One of the standout features of this track saw is its cutting system, which allows for straight, splinter-free cuts. The maximum depth of cut stands at 2-1/8 inches at 90° and 1-5/8 inches at 45°, offering ample capacity for most woodworking tasks. The adjustable depth of cut is a boon, making it simple to switch between different material thicknesses without needing multiple tools.

In terms of ease of use, the straight plunge mechanism is intuitive and straightforward. The saw glides smoothly along the track, giving you the confidence to make precise cuts without much effort. The anti-kickback mechanism and riving knife add an extra layer of safety, ensuring that the saw operates smoothly even under heavy loads.

Setup and Alignment

Setting up the DeWalt track saw was a relatively hassle-free experience. Out of the box, it came perfectly aligned, with the miter scale set to an exact 90 degrees from the saw's base. Adjusting the saw to eliminate any side-to-side play on the track was straightforward, requiring just a bit of fiddling with a screwdriver. While the included 48-tooth ATB carbide blade is excellent for tear-out-free cuts in hardwood plywood, I did find that replacement blades aren't always easy to come by in my area.

Cutting Experience

Using the track saw to cut plywood and other sheet goods was a game-changer. The ability to make long, straight cuts with ease cannot be overstated. This saw essentially replaced my need for a table saw for many tasks. I set up a cutting table using two folding tables and a piece of plywood, which worked perfectly and was a low-cost solution.

While the saw excels at cutting plywood, it also performed admirably on 3/4-inch oak lumber and even 2-inch oak, though the latter did push the saw to its limits. The cuts were clean and precise, with smooth edges on materials like birch, maple, and oak plywood.

Dust Collection and Ergonomics

One of the more impressive features of this track saw is its dust collection system. The dust port is compatible with standard vacuums, and when connected, it significantly reduces the amount of sawdust in the workspace. This not only makes the work environment cleaner but also improves visibility, allowing for more accurate cuts.

However, the saw isn't without its minor drawbacks. The depth adjustment knob is small and somewhat difficult to reach, which can be a bit frustrating. Additionally, the angle gauge lacks precision and feels somewhat flimsy. These are minor issues in the grand scheme of things, but worth noting for those who require absolute precision in their work.

Accessories and Recommendations

I found that using two tracks and a connector bar was essential for ripping 8-foot sheets of plywood. While connecting the tracks required some adjustment, once aligned, they stayed put. For those frequently cutting long sheets, investing in the 105-inch track is advisable to avoid the hassle of alignment.

Clamps for the track are also a worthwhile investment. They help keep the track in place, ensuring that your cuts are as accurate as possible. The saw's power and smooth operation make it suitable for a variety of tasks, from breaking down sheet material to trimming hardwoods.

Comparisons and Value

I've had experience using other track saws, including the more expensive Festool models. While Festool products are highly regarded, the DeWalt track saw offers comparable performance at a more affordable price point. The quality of the cuts is on par with what you would expect from a cabinet saw with a high-quality blade.

Conclusion

The DeWalt Track Saw Kit is a versatile, reliable, and highly effective tool for anyone serious about woodworking. Its ease of use, precision, and robust power make it a valuable addition to any workshop. While it has a few minor drawbacks, these are easily outweighed by its many strengths.

I would highly recommend this track saw for both professional woodworkers and serious hobbyists. Its ability to handle a variety of materials with precision and ease, coupled with its efficient dust collection system, makes it an excellent investment. Whether you're cutting plywood, hardwood, or making precise angle cuts, the DeWalt Track Saw Kit is up to the task.