Milwaukee Sub-Compact Band Saw

The Milwaukee Sub-Compact Band Saw, model 2429-20, has been a game-changer in my toolkit, especially for tasks that require precision cutting in tight spaces. This compact and lightweight tool is designed for one-handed operation, making it an ideal choice for overhead and confined space work.

Design and Build Quality

One of the first things I noticed about this band saw is its compact size and lightweight design. Weighing approximately 7.7 pounds, it’s easy to carry around and use for extended periods without experiencing fatigue. The tool is predominantly made from durable plastic, which raises some concerns about its longevity, but so far, I haven’t encountered any issues with its build quality.

The band saw features a dual-actuation trigger, which initially took some getting used to. The safety button must be engaged to operate the saw, which can be cumbersome, especially when trying to maintain a steady grip. However, this safety feature does add a layer of protection, which is always a plus.

Performance

The performance of this band saw is impressive, given its size. It is powered by a 12V motor and operates at 280 surface feet per minute (SFPM). While it may not have the raw power of larger, corded models, it handles a variety of tasks with ease. I’ve used it to cut through ¾" EMT, threaded rods, and even some 1-1/4" electrical pipes. The saw managed these tasks without much trouble, although it did slow down when cutting thicker materials.

Milwaukee claims that the saw can cut through ¾" EMT in just three seconds. In my experience, it took a bit longer, but the cuts were clean and precise. The adjustable blade tracking feature ensures that the blade remains aligned, which contributes to the accuracy of the cuts.

Battery Life

Battery life is a critical factor for any cordless tool, and the Sub-Compact Band Saw does not disappoint. Using the M12 4.0Ah battery, I was able to get through a full day of intermittent use without needing a recharge. For more demanding tasks, having a spare battery on hand is advisable, but overall, the battery life is more than adequate for most jobs.

Usability

One of the standout features of this band saw is its ease of use. The one-handed operation is a significant advantage, especially when working on ladders or in tight spaces. The tool is well-balanced, and the LED light effectively illuminates the cutting area, making it easier to see the cut line. This feature is particularly useful in poorly lit environments.

However, the dual-actuation trigger can be a bit of a hassle. The need to constantly exert pressure on the safety button while cutting can limit the force and control you have over the tool. This design flaw could be improved, but it’s not a deal-breaker.

Versatility

The 1-5/8" cut capacity allows this band saw to handle a variety of materials, including EMT, threaded rods, and light-duty structural steel. It’s a versatile tool that can be used in various applications, from electrical installations to plumbing and HVAC work. The ability to make precise cuts without the mess and fire hazard associated with chop saws makes it a valuable addition to any toolkit.

Durability

Durability is always a concern with power tools, especially those made from plastic. While the tool has held up well so far, I have some reservations about its long-term durability. The motor and internal components seem robust, but only time will tell how well the tool will withstand heavy use.

Pros and Cons

Pros

• Compact and Lightweight: Easy to carry and use for extended periods.
• One-Handed Operation: Ideal for overhead and confined space work.
• Clean and Precise Cuts: The adjustable blade tracking ensures accuracy.
• Good Battery Life: The M12 battery system provides adequate runtime.
• LED Light: Illuminates the cutting area for better visibility.

Cons

• Dual-Actuation Trigger: Can be cumbersome and limit control.
• Plastic Build: Raises concerns about long-term durability.
• Limited Cut Capacity: 1-5/8" may not be sufficient for all tasks.
• Underpowered for Heavy-Duty Tasks: Struggles with thicker materials and requires more time to cut.

Final Thoughts

The Milwaukee Sub-Compact Band Saw is a highly versatile and user-friendly tool that excels in specific applications. Its compact size and lightweight design make it an excellent choice for electricians, plumbers, and HVAC professionals who often work in tight spaces. While it may not replace a full-size band saw for heavy-duty tasks, it is more than capable of handling a variety of materials with precision and ease.

Despite some flaws, such as the dual-actuation trigger and concerns about durability, the tool’s performance and convenience make it a worthwhile investment. If you frequently work with smaller diameter materials and need a portable, easy-to-use band saw, I would highly recommend the Milwaukee Sub-Compact Band Saw. Its advantages far outweigh its shortcomings, making it a valuable addition to any professional’s toolkit.