1-1/4 in. Wood Chisel

Features

  • Tempered, hardened carbon-steel blade for durability
  • Lacquered blade surface to resist corrosion
  • Thick metal strike cap with flat surface for striking
  • Ergonomic bi-material handle
  • Lightweight design
  • One-piece shaft construction
  • Limited lifetime warranty

Specifications

Blade Length Description Regular
Blade Length (Mm) 90
Blade Material Hardened steel (tempered carbon-steel)
Blade Width (In) 1.3
Blade Width (Mm) 32
Handle Material Bi-Material
Packaging Hang Tag
Product Height (In) 1.4
Product Height (Mm) 35
Product Length (In) 9.8
Product Length (Mm) 250
Product Width (In) 1.4
Product Width (Mm) 35
Product Weight (G) 280
Product Weight (Kg) 0.28
Product Weight (Lbs) 0.6
Product Weight (Oz) 9.6
Shaft Manufacturing Process One Piece

1-1/4 in. wood chisel with a tempered, hardened carbon-steel blade and a bi-material handle. The blade is lacquered to reduce corrosion and the handle has a metal strike cap for struck use. The tool is manufactured as a one-piece shaft and intended for general woodworking tasks.

Model Number: DWHT16860

DeWalt 1-1/4 in. Wood Chisel Review

4.5 out of 5

I put this 1-1/4-inch chisel through a few weeks of mixed shop and jobsite work—paring, chopping, and the inevitable “trim that now” task list that follows any install. It’s a straightforward, no-nonsense tool that aims for durability and ease of use rather than boutique refinement, and in that role it mostly succeeds.

First impressions and build

Out of the package, the chisel feels compact and ready for abuse. At roughly 9.8 inches long and 0.6 pounds, it balances well in the hand—substantial enough to guide with confidence, light enough to maneuver for paring. The 32 mm (1-1/4 in.) blade is a useful width for general carpentry: trimming door shims, cleaning tenon shoulders, leveling proud plugs, and flushing dowels. It’s a little wide for tight joinery details, but that’s not the mission here.

The one-piece shaft running through the handle and the thick, flat metal strike cap are the headline features. Together they inspire confidence when striking—no sense that the tang will loosen or the handle will split under mallet work. The bi-material handle has a slightly tacky feel with enough contour to index your grip, even with gloves or dusty hands. I found it comfortable during extended paring sessions, and it absorbed shock better than harder plastic handles I’ve used.

Fit and finish are serviceable. The blade arrives lacquered to slow corrosion, edges are cleanly ground, and nothing rattles. The lacquer does give the steel a glossy look and provides some rust resistance on the job, but more on how that affects sharpening below.

Setup and sharpening

Mine arrived with a serviceable factory edge and a flat-enough back to get cutting quickly. Before doing any real work, I wiped the bevel and back with mineral spirits to thin the lacquer and make the first sharpening go smoother. If you skip this, the lacquer can feel a little grabby on stones and will gunk up sandpaper. It’s not a deal-breaker, but removing the finish where you’ll be sharpening saves time in the long run.

I flattened the first inch of the back (it didn’t require much) and honed the primary bevel to about 25° with a small 30° micro-bevel. In softwoods, that setup sliced cleanly right away. For harder woods or more chopping, bumping the micro-bevel slightly steeper helps the edge hold up.

Because the steel is a tempered carbon steel rather than a modern powder-metal alloy, it sharpens quickly on typical water stones or diamond plates. That’s a plus on a jobsite where you need to touch up and get back to work. The trade-off is edge retention: you’ll be resharpening a little more often than with premium A2 or PM steels. In practical terms, I found myself giving it a quick hone every couple of tasks rather than pushing it until it noticeably dulled.

In use: paring and chopping

  • Paring: On end grain and long-grain paring, the chisel tracks predictably. The 1-1/4-inch width gives you a broad reference surface, which helps keep shoulders square and flush. It’s excellent for leveling proud plugs and trimming edge banding flush. With the micro-bevel honed, it left clean surfaces in pine, poplar, and maple, though in maple the edge needed a touch-up sooner.

  • Chopping: The strike cap is genuinely useful. I drove the chisel with both a wooden mallet and a steel hammer. The cap shrugged off steel hammer blows without mushrooming or loosening, and the one-piece shaft kept the handle solid. For mortising and hinge pockets, the chisel handled light chopping well, though at this width I prefer to mark and remove waste incrementally rather than brute-force the cut. It’s not a mortise chisel, so technique still matters.

  • Control: The handle geometry lets you choke up for fine paring, and the blade’s moderate thickness resists chatter. The weight helps with momentum when chopping but doesn’t feel head-heavy. I had good tactile feedback; you can feel when you’re about to lever too aggressively—helpful for preventing chip-out.

Edge retention and steel

The steel is tempered carbon steel. That’s the right call for a value-focused work chisel: it’s forgiving, quick to sharpen, and tough enough for everyday carpentry. Expect honest but not heroic edge life. On construction lumber and soft hardwoods, the edge stayed crisp through typical trimming and fitting tasks. In denser hardwoods or after a round of chopping, I noticed the edge losing that hair-shaving sharpness relatively quickly. A couple of passes on a fine stone or a strop brings it back in under a minute.

If you’re used to high-end steels that hold a razor for ages, plan on more frequent touch-ups here. On the flip side, you won’t spend long at the stones, and the steel deburrs easily without wire-edge drama.

Durability and protection

The one-piece shaft and cap make this chisel feel bombproof under strikes. I didn’t see any loosening, and the handle showed no signs of splitting. The lacquer keeps rust at bay in a damp shop, but once you remove it from the bevel and the first inch of the back, you’ll want to wipe the tool with a light oil when you’re done for the day. That’s normal maintenance for carbon steel.

The included plastic blade guard is basic but functional. Mine fit a bit loose out of the box, so I trimmed and warmed it to get a snugger grip on the blade. If this chisel is going to live in a tool bag with other metal tools, consider upgrading to a sturdier guard or a simple leather sheath to protect the edge (and your fingers).

Ergonomics and everyday usability

I like the handle. It’s not dainty, but the profile works in both a power grip for chopping and a fingertip grip for paring. The slight tackiness helps when hands are cold or dusty. The flat strike cap gives you a stable base to tap precisely, and the chisel will even stand upright on the bench cap-down—not a feature that changes your life, but handy mid-task.

Noise and vibration are acceptable. Steel hammers ring more than wooden mallets; if you’re chopping a lot, a soft-faced mallet reduces ringing and makes the experience more pleasant.

Where it fits in the kit

This chisel lives comfortably in the “jobsite workhorse” lane. It’s built to take strikes, it’s easy to maintain, and the 1-1/4-inch width is versatile for carpentry and general shop tasks. If you’re building fine casework or cutting dovetails all day, you’ll want a narrower, more refined paring chisel alongside this one. But as a general-purpose beater that still cuts cleanly when sharpened, it earns its spot.

Downsides

  • Edge retention is modest. You’ll be sharpening more often than with premium steels.
  • The lacquer needs to be removed from the bevel and near the edge for best sharpening feel.
  • The included guard is minimal and may need tweaking or an upgrade for tool-bag life.
  • At 1-1/4 inches, it’s not the best choice for tight joinery or delicate details.

What I liked

  • Tough build: one-piece shaft and strike cap inspire confidence under a hammer.
  • Comfortable, grippy handle that works with or without gloves.
  • Quick to sharpen and easy to deburr.
  • Broad blade tracks square for flush-trimming and shoulder work.
  • Reasonable weight and balance for both paring and light chopping.
  • Corrosion resistance from the lacquer on non-sharpened surfaces.
  • Back arrived close to flat; minimal prep to get cutting.

Recommendation

I recommend this chisel for carpenters, remodelers, and woodworkers who need a durable, wide general-purpose chisel that’s easy to maintain. It’s not a boutique edge tool, and it won’t hold a razor all day in dense hardwoods—but it sharpens fast, takes strikes without complaint, and handles the day-to-day tasks a 1-1/4-inch chisel should. If you keep a stone or strop nearby for quick touch-ups and don’t mind removing the lacquer where you sharpen, this chisel delivers solid performance and value as a dependable workhorse.



Project Ideas

Business

On-Site Hinge and Hardware Mortising

Offer a mobile service to fit door hinges, strike plates, sash locks, and flush pulls. The chisel’s metal strike cap and wide blade make quick, clean mortises without power tools, ideal for old homes where precision matters. Package services by door (hinges + latch + strike), upsell edge planing and latch alignment, and partner with local realtors or property managers for turnover refreshes.


Custom Relief-Carved Address & Name Plaques

Launch an Etsy/local market shop specializing in hand-carved cedar or mahogany plaques. Use the chisel to recess backgrounds and crisp lettering for a premium, handcrafted look. Offer options: fonts, icons (pine tree, compass, dog silhouette), finishes, and mounting hardware. Market with before/after depth shots and short carving videos; batch blanks to reduce lead time.


Hand-Cut Joinery Gift Boxes

Sell keepsake boxes with visible hand-cut dovetails or finger joints. The 1-1/4 in. chisel is perfect for paring to layout lines and flushing proud pins/tails. Provide personalization (engraved lids, felt-lined interiors, ring trays), and seasonal runs (wedding, graduation, holiday). Price tiers by wood species and size; highlight the ‘no nails, just joinery’ craftsmanship to justify premium margins.


Basic Chisel Skills Workshops

Host small classes teaching safe chisel handling, sharpening, and core techniques: paring, chopping, hinge mortises, and inlay recesses. Each student completes a small project (inlaid cutting board or hinge-fitted keepsake lid). Monetize via tuition, tool add-on kits (starter chisel, strop, marking knife), and corporate team-building sessions. Use your tempered, one-piece chisel as the demo standard for reliability.


Reclaimed Wood Home Decor Line

Produce rustic trays, shelves with chiseled keyhole mounts, and wall hooks with flush-mounted hardware. The chisel ensures precise recesses and quick touch-ups on imperfect reclaimed stock. Sell at craft fairs and boutiques; brand around sustainable materials. Keep SKUs modular to batch-process mortises and chamfers efficiently, and include a ‘story card’ about the wood’s origin for perceived value.

Creative

Hand-Cut Dovetail Keepsake Box

Use the 1-1/4 in. chisel to pare tails and pins flush after sawing the dovetails for a small hardwood box. The wide blade gives great registration for crisp, flat shoulders and smooth end-grain paring. Chop out waste between pins with light mallet taps on the strike cap, then finesse the fit with controlled push cuts thanks to the ergonomic handle. Finish by chamfering the lid and base edges with the chisel for a refined, hand-finished look.


Relief-Carved House Number Plaque

Create a bold address plaque by transferring numerals to a cedar or oak board and carving the background down with the chisel to leave the numbers proud. The tempered blade holds a keen edge for clean fibers, and the wide 1-1/4 in. width speeds flattening the recessed field. Add texture by facetting the background and crisping the numeral edges with delicate paring cuts. Seal for outdoor use and mount with hidden keyholes.


Cutting Board With Walnut Inlay

Laminate a maple board, then chisel shallow mortises for a contrasting walnut inlay strip or pattern. Knife your layout, score the perimeter, and use the chisel to remove thin layers to a uniform depth, leveraging the lacquered blade for smooth slicing. Glue in the inlays, plane or chisel flush, and soften the perimeter with chamfers. The wide blade excels at keeping recess floors flat for a seamless inlay.


Mission-Style Picture Frame

Rip and miter frame stock, then use the chisel to refine rabbets for glass and artwork. Pare the miters to a perfect close and add decorative through-pegs by chopping tiny square mortises. The metal strike cap allows controlled striking for clean corners, while the one-piece shaft keeps feedback solid as you tune joints. Finish with a hand-chamfer around the inner opening for a craftsman aesthetic.


Rustic Pallet-Wood Serving Tray

Break down pallet slats, edge-glue, and chisel shallow handhold recesses on the tray’s sides. Mortise and fit simple wooden handles or metal hardware by scoring and chiseling to depth. The 1.3 in. width is ideal for flattening small recesses and truing edges; the hardened steel edge withstands nail-kissed reclaimed lumber with proper sharpening. Finish with food-safe oil for a functional, upcycled piece.