Deep Cut Band Saw Blades

Features

  • High speed steel teeth for durability
  • Alloy backing steel for extended blade life
  • Precision formed teeth for clean cuts
  • Compatible with various metal thicknesses
  • Optimized tooth design for straight cuts

Specifications

Number Of Teeth 809
Tpi 18
Blade Length 44.875 in
Pack Qty 25 Pack
Size 44-7/8"
Weight 3.5 lb
Height 0.5 in
Width 14.285 in
Material Thickness Thin Metal
Material Application Thin Metal

These band saw blades are designed to perform well in portable band saws that use a 44 7/8 inch blade, providing durability and long tooth life for cutting metal materials such as strut, angle iron, and pipe.

Model Number: 48-39-0525

Milwaukee Deep Cut Band Saw Blades Review

4.9 out of 5

There's a certain satisfaction that comes with finding the perfect tool for the job, and Milwaukee's Deep Cut Band Saw Blades certainly come close to achieving that ideal. Designed specifically for portable band saws that utilize a 44 7/8 inch blade, these blades offer a blend of durability, precision, and ease of use that makes them a reliable choice for metalworking projects.

High-Speed Steel Teeth and Alloy Backing

One of the standout features of these blades is their high-speed steel teeth. This material choice ensures durability and longevity, even when cutting through tougher materials like iron, steel, and stainless steel. The high-speed steel teeth are supported by an alloy backing, which further extends the blade's life and provides added resilience. This combination is particularly effective in maintaining the sharpness of the teeth over extended periods of use, reducing the frequency of blade changes and downtime.

Precision Formed Teeth

Cutting metal requires a blade that can deliver clean, precise cuts, and the precision-formed teeth on these blades do just that. Whether you're working with strut, angle iron, or pipe, the cuts are consistently smooth and virtually free of burrs. This level of precision not only enhances the quality of your work but also minimizes the need for additional finishing processes, saving you valuable time and effort.

Versatility in Material Thickness

These blades are designed to be compatible with various metal thicknesses, making them a versatile addition to your toolkit. The 18 TPI (teeth per inch) configuration is particularly effective for cutting thin metals, providing a balance between cutting speed and surface finish. This makes them ideal for tasks such as cutting EMT (Electrical Metallic Tubing) or mild steel tubes with a 1/8 wall. The blades perform admirably in both solid and hollow materials, although, as expected, their lifespan is somewhat longer when used on thinner materials.

Smooth Operation

One aspect that often gets overlooked in band saw blades is the quality of the weld joint. A poorly welded joint can cause the blade to "catch" or stutter, affecting the smoothness of the cut and the overall performance of the blade. Milwaukee has addressed this issue with a very flat weld joint, ensuring that the blade runs smoothly without catching. This attention to detail significantly enhances the user experience, allowing for uninterrupted and efficient cutting.

Bulk Pack Advantage

For those who use their band saw frequently, the 25-pack option provides excellent value. Not only does bulk buying save money, but it also ensures that you always have a spare blade on hand, minimizing downtime. The packaging is also designed to be space-efficient, making it easy to store and organize your blades.

Installation and Fit

These blades are designed to fit Milwaukee's own portable band saws perfectly, which makes installation straightforward. Even if you're new to using band saws, following the included instructions or simply reversing the process of blade removal makes installation a breeze. This ease of use is a small but significant advantage, particularly for those who may need to change blades frequently due to the nature of their work.

Performance and Longevity

In terms of performance, these blades excel in providing smooth, fast cuts without the common issue of broken teeth. The blade life is impressive, easily handling hundreds of cuts when used correctly and without abuse. This durability is particularly noticeable when compared to other brands, making Milwaukee's blades a cost-effective choice in the long run.

Cutting Efficiency and Tooth Damage

Matching the TPI to the material being cut is crucial for both cutting efficiency and avoiding tooth damage. The principle of having a minimum of three teeth in the material at all times is something to keep in mind. For thin metals, the 18 TPI configuration is ideal, but Milwaukee offers these blades in various tooth counts to suit different cutting needs. This variety ensures that you can always find the right blade for your specific project, enhancing both efficiency and blade longevity.

Conclusion

Milwaukee's Deep Cut Band Saw Blades are a high-quality, reliable choice for anyone involved in metalworking. Their durability, precision, and ease of use make them an excellent investment for both professional and DIY users. The high-speed steel teeth and alloy backing provide long-lasting performance, while the precision-formed teeth ensure clean, smooth cuts. The flat weld joint enhances smooth operation, and the bulk pack offers great value and convenience.

I would highly recommend these blades to anyone looking for a dependable, versatile cutting solution. Whether you're cutting thin metals or tackling more demanding materials, these blades deliver consistent, high-quality results. With their excellent performance and longevity, Milwaukee's Deep Cut Band Saw Blades are a worthy addition to any toolkit.


Project Ideas

Business

Custom Metal Fabrication Service

Offer custom metal cutting and fabrication services to clients. Utilize the band saw blades to provide precise and clean cuts for various metal projects, catering to both individual and commercial needs.


Metal Art and Craft Workshops

Host workshops where participants can learn to create their own metal art and crafts. Use the band saw blades to demonstrate cutting techniques and provide hands-on experience.


Online Store for Metal Crafts

Launch an online store to sell unique metal crafts and products created using the deep cut band saw blades. Highlight the precision and quality of the products to attract customers.


Metal Furniture Business

Start a business specializing in custom metal furniture. Use the band saw blades to produce high-quality, durable pieces, and market them to interior designers, homeowners, and businesses.


Metal Repair and Restoration Service

Offer metal repair and restoration services, using the band saw blades to cut and replace damaged metal parts. Cater to industries such as automotive, construction, and manufacturing.

Creative

Metal Sculpture Art

Utilize the deep cut band saw blades to create intricate metal sculptures. The precision formed teeth allow for clean cuts, enabling the creation of detailed and elaborate designs from metal sheets and pipes.


Custom Metal Furniture

Design and build custom metal furniture such as tables, chairs, and shelves. The durability and clean cutting ability of the blades make it easier to produce high-quality, aesthetically pleasing pieces.


DIY Metal Tool Racks

Create customized tool racks and storage solutions for workshops using the band saw blades. Their ability to cut through various metal thicknesses ensures sturdy and reliable end products.


Decorative Metal Wall Art

Craft unique metal wall art pieces by cutting intricate patterns and shapes from metal sheets. The precision and durability of the blades facilitate the creation of detailed and eye-catching designs.


Metal Planters and Garden Decor

Design and fabricate metal planters and garden decorations. The band saw blades can cut through metal pipes and sheets to create durable and attractive garden accessories.