Features
- Dual-switch (two-handed) activation for safer operation
- 5 in. cutting capacity (5 in. height / 5 in. throat)
- Cuts up to 4 in. SCH 40 pipe and double strut
- Brushless motor
- Variable speed control (speed dial)
- Uses 44.875 in. x 0.5 in. blade
- Tool-less blade tension/quick-change lever
- Integrated hang hook
- LED work light with 20 second delay
- Includes (2) 20V MAX 5Ah batteries, charger, 18 TPI bandsaw blade, wrench, and kit box
Specifications
Battery Type | Lithium Ion |
Battery Voltage (V) | 20 |
Battery Amp Hours | 5 Ah (each) |
Number Of Batteries Included | 2 |
Power Source | Cordless (battery) |
Motor Type | Brushless |
Cutting Capacity (Height) | 5 in |
Cutting Capacity (Rectangular) | 5 in x 4-3/4 in |
Cutting Capacity (Round) | 4 in |
Maximum Blade Length | 44.875 in |
Blade Width | 0.5 in |
Included Blade | 18 TPI bandsaw blade |
Product Height (In) | 17.75 |
Product Length (In) | 20.75 |
Product Width (In) | 7.68 |
Product Weight (Lbs) | 12.4 |
Warranty | 3 Year Limited Warranty; 1 Year Free Service; 90 Day Satisfaction Guarantee |
Additional Features | Integrated hang hook; tool-less blade changing; LED work light; speed control |
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Cordless 5 in. band saw with a brushless motor and variable speed control. Requires two-handed (dual switch) activation for operation. Designed to cut rectangular stock up to 5 in. high and 4-3/4 in. wide, and round material up to 4 in.; kit includes batteries, charger, blade, wrench, and carrying case.
DeWalt 20V MAX 5 in. Dual Switch Band Saw Kit Review
Navigating the world of power tools can be quite an adventure, and the DeWalt 20V MAX* 5" Dual Switch Band Saw Kit certainly stands out as a unique offering in the market. Having spent considerable time using this tool, I can provide an in-depth look at its strengths, weaknesses, and overall usability.
Design and Build Quality
The first thing that strikes you about this band saw is its robust build. DeWalt has a reputation for producing durable tools, and this model is no exception. The tool feels solid in hand, thanks to its high-quality plastic housing and well-designed D-Ring handle. Weighing in at 13.1 lbs, it strikes a balance between being sturdy and manageable, though it may feel slightly heavy for prolonged one-handed use.
One of the standout features is the integrated hang hook, which allows you to store the saw without damaging the front handle or base. This small yet thoughtful addition makes a big difference when you need to quickly set the tool down between cuts.
Performance
Performance-wise, the DeWalt band saw does not disappoint. Equipped with a DEWALT-built brushless motor, it delivers consistent power and efficiency. The 5-inch cutting capacity is more than adequate for a variety of applications, whether you're cutting through PVC, EMT, or even SCH 40 pipe.
Variable speed control is another highlight, offering versatility for different materials and cutting conditions. With a maximum speed of 490 feet per minute, the saw can handle both slow, precise cuts and faster, rougher cuts with ease. The LED work light with a 20-second delay is particularly useful for illuminating dark work surfaces, ensuring you have a clear view of your cutting line.
The Dual Switch Feature
Now, let's address the elephant in the room: the dual switch activation. This is a PERFORM & PROTECT™ feature designed to enhance safety by requiring two hands to operate the saw. While the intention behind this feature is commendable, its execution leaves much to be desired.
In practice, the dual switch can be cumbersome. There are situations, especially in tight or awkward spaces, where having to use both hands is not just inconvenient but impractical. This design choice has been a significant point of contention, and I found myself longing for a bypass option that would allow for more flexibility in operation.
Usability and Convenience
Changing blades on this band saw is a breeze, thanks to the tool-less blade changing lever. This feature loosens blade tension, making it easy to swap out blades quickly. The included kit box is another plus, providing a convenient way to store and transport the saw along with its accessories, including the two 5 Ah batteries and charger.
However, the tool's usability is somewhat hindered by the dual switch mechanism. While it does enhance safety, it can also slow down your workflow, especially if you're accustomed to more traditional band saws. This trade-off between safety and convenience is something potential buyers should carefully consider.
Safety Features
Safety is a top priority for DeWalt, and this band saw reflects that commitment. In addition to the dual switch activation, the saw includes thermal overload protection to prevent overheating during extended use. The lack of a lock-on switch is another safety measure, ensuring the tool stops running as soon as you release the trigger.
Despite these features, there are areas where safety could be improved. For instance, a guard over the back where the wheels turn with the blade would provide additional protection. While the current design is functional, there's always room for enhancements in safety features.
Battery Life
The 20V MAX* 5 Ah batteries included in the kit offer impressive runtime, allowing you to tackle extended projects without frequent recharges. The charger works efficiently, ensuring minimal downtime between tasks. Having two batteries is a significant advantage, as you can always have one charging while the other is in use.
Final Thoughts and Recommendation
After spending time with the DeWalt 20V MAX* 5" Dual Switch Band Saw Kit, it's clear that this tool has a lot to offer. Its robust build, powerful motor, and thoughtful features make it a strong contender in the portable band saw market. However, the dual switch activation is a polarizing feature that could be a deal-breaker for some users.
If safety is your primary concern and you don't mind the added step of using both hands to operate the saw, this tool is an excellent choice. Its performance and durability are top-notch, making it suitable for a range of cutting tasks.
On the other hand, if you need a more flexible tool that allows for one-handed operation in tight spaces, you might want to look elsewhere. The dual switch mechanism, while enhancing safety, can be a hindrance in certain scenarios.
In conclusion, I would recommend the DeWalt 20V MAX* 5" Dual Switch Band Saw Kit to those who prioritize safety and are willing to adapt to the dual switch feature. For professionals and skilled craftsmen who need maximum flexibility and efficiency, this tool may not be the best fit. Ultimately, your specific needs and preferences will determine whether this band saw is the right choice for you.
Project Ideas
Business
On-Site Conduit & Strut Cutting Service
Offer mobile cutting for electricians, HVAC techs, and data installers. Use the cordless saw to trim EMT/IMC, Unistrut (including double strut), and threaded rod precisely in finished spaces with minimal sparks. Charge a call-out fee plus per-cut or hourly rates. Provide same-day service during rough-in and change orders to help crews stay on schedule.
Custom Brackets and Metal Hardware
Fabricate small-batch brackets: floating shelf brackets, handrail mounts, countertop supports, and signage hardware. Cut angle iron, flat bar, and pipe standoffs to precise lengths; deburr and drill, then powder coat or blacken. Sell to interior designers, cabinet shops, and DIYers via local partnerships and an online storefront with made-to-measure ordering.
Plumber’s Pipe Trim Partner
Partner with plumbing contractors to pre-cut or on-site cut SCH 40/80 up to 4 in. OD for drains, vents, and mechanical rooms. The dual-switch, low-spark tool is ideal inside hospitals and occupied buildings. Bundle services: cut-to-length, bevel prep, and labeling. Offer volume discounts and night/weekend availability for shutdowns.
Event and Trade Show Frame Kits
Produce modular frames from aluminum square tube and steel base plates for pop-up booths, signage, and photo backdrops. Cut to standardized lengths for fast assembly with corner connectors. Provide branded powder coat colors and rental options. Market to event planners and small businesses needing lightweight, durable structures.
Minimalist Plant Stands & Furniture Accents
Create and sell metal plant stands, side tables, and storage cubes. The saw’s precision enables tight, repeatable cuts for batch production. Combine welded or bolted square tube frames with wood, concrete, or stone tops. Sell via Etsy and local boutiques; offer custom sizes and finishes. Keep margins strong with flat-packed shipping designs.
Creative
Industrial Pipe Lamp Series
Use SCH 40 black iron pipe and nipples to build desk and floor lamps with an industrial aesthetic. The band saw’s 4 in. round capacity and variable speed make clean, square cuts in pipe and threaded fittings. Cut short stubs for T-junctions, trim elbows to length, and notch decorative flat bar bases. Deburr, dry-fit, then wire with vintage-style bulbs and fabric cords. Offer variations with powder-coated pipe or brushed steel for a modern look.
Modular Metal-and-Wood Shelving
Fabricate shelf frames from 1–1.5 in. angle iron and double strut channel, which this saw handles cleanly. Cut uprights and crossmembers to exact lengths, then drill and bolt with decorative hardware. Add reclaimed wood shelves. Design as modular cubes that stack or mount to walls. The tool-less blade change lets you swap to a coarser blade for wood spacers and back to fine TPI for metal in minutes.
Garden Trellis and Arbor Kit
Cut EMT conduit and rebar to create lightweight trellises and a small arbor. The cordless setup lets you measure and cut on-site for custom fits. Make arched tops from segmented conduit with mitered joints and sleeve couplers. Add plasma-cut or hacksawn leaf accents from thin flat bar. Finish with outdoor paint or clear coat for a minimalist, durable garden structure.
Tuned Metal Wind Chimes
Cut aluminum or stainless tubing to tuned lengths for melodic wind chimes. Use a tuning chart and the saw’s variable speed for burr-free cuts that ring clearly. Suspend tubes with paracord on a hardwood or metal ring you also cut from flat bar (kerf multiple relief cuts to bend a ring). Polish or anodize for color. Package as sets in different scales (pentatonic, major).
Minimalist Firewood Rack
Build a modern indoor/outdoor firewood rack from 1–1.5 in. square tube. Cut four uprights and cross-braces, plus a shallow tray angle for bark catch. Dry fit with magnetic squares, then weld or bolt with corner plates you cut from flat bar. Add optional casters. The 5 in. rectangular capacity handles all frame stock needed for a sturdy, clean-lined piece.