DeWalt 20V MAX 5 in. Dual Switch Band Saw Kit

Navigating the world of power tools can be quite an adventure, and the DeWalt 20V MAX* 5" Dual Switch Band Saw Kit certainly stands out as a unique offering in the market. Having spent considerable time using this tool, I can provide an in-depth look at its strengths, weaknesses, and overall usability.

Design and Build Quality

The first thing that strikes you about this band saw is its robust build. DeWalt has a reputation for producing durable tools, and this model is no exception. The tool feels solid in hand, thanks to its high-quality plastic housing and well-designed D-Ring handle. Weighing in at 13.1 lbs, it strikes a balance between being sturdy and manageable, though it may feel slightly heavy for prolonged one-handed use.

One of the standout features is the integrated hang hook, which allows you to store the saw without damaging the front handle or base. This small yet thoughtful addition makes a big difference when you need to quickly set the tool down between cuts.

Performance

Performance-wise, the DeWalt band saw does not disappoint. Equipped with a DEWALT-built brushless motor, it delivers consistent power and efficiency. The 5-inch cutting capacity is more than adequate for a variety of applications, whether you're cutting through PVC, EMT, or even SCH 40 pipe.

Variable speed control is another highlight, offering versatility for different materials and cutting conditions. With a maximum speed of 490 feet per minute, the saw can handle both slow, precise cuts and faster, rougher cuts with ease. The LED work light with a 20-second delay is particularly useful for illuminating dark work surfaces, ensuring you have a clear view of your cutting line.

The Dual Switch Feature

Now, let's address the elephant in the room: the dual switch activation. This is a PERFORM & PROTECT™ feature designed to enhance safety by requiring two hands to operate the saw. While the intention behind this feature is commendable, its execution leaves much to be desired.

In practice, the dual switch can be cumbersome. There are situations, especially in tight or awkward spaces, where having to use both hands is not just inconvenient but impractical. This design choice has been a significant point of contention, and I found myself longing for a bypass option that would allow for more flexibility in operation.

Usability and Convenience

Changing blades on this band saw is a breeze, thanks to the tool-less blade changing lever. This feature loosens blade tension, making it easy to swap out blades quickly. The included kit box is another plus, providing a convenient way to store and transport the saw along with its accessories, including the two 5 Ah batteries and charger.

However, the tool's usability is somewhat hindered by the dual switch mechanism. While it does enhance safety, it can also slow down your workflow, especially if you're accustomed to more traditional band saws. This trade-off between safety and convenience is something potential buyers should carefully consider.

Safety Features

Safety is a top priority for DeWalt, and this band saw reflects that commitment. In addition to the dual switch activation, the saw includes thermal overload protection to prevent overheating during extended use. The lack of a lock-on switch is another safety measure, ensuring the tool stops running as soon as you release the trigger.

Despite these features, there are areas where safety could be improved. For instance, a guard over the back where the wheels turn with the blade would provide additional protection. While the current design is functional, there's always room for enhancements in safety features.

Battery Life

The 20V MAX* 5 Ah batteries included in the kit offer impressive runtime, allowing you to tackle extended projects without frequent recharges. The charger works efficiently, ensuring minimal downtime between tasks. Having two batteries is a significant advantage, as you can always have one charging while the other is in use.

Final Thoughts and Recommendation

After spending time with the DeWalt 20V MAX* 5" Dual Switch Band Saw Kit, it's clear that this tool has a lot to offer. Its robust build, powerful motor, and thoughtful features make it a strong contender in the portable band saw market. However, the dual switch activation is a polarizing feature that could be a deal-breaker for some users.

If safety is your primary concern and you don't mind the added step of using both hands to operate the saw, this tool is an excellent choice. Its performance and durability are top-notch, making it suitable for a range of cutting tasks.

On the other hand, if you need a more flexible tool that allows for one-handed operation in tight spaces, you might want to look elsewhere. The dual switch mechanism, while enhancing safety, can be a hindrance in certain scenarios.

In conclusion, I would recommend the DeWalt 20V MAX* 5" Dual Switch Band Saw Kit to those who prioritize safety and are willing to adapt to the dual switch feature. For professionals and skilled craftsmen who need maximum flexibility and efficiency, this tool may not be the best fit. Ultimately, your specific needs and preferences will determine whether this band saw is the right choice for you.