Milwaukee Brushless 7-1/4" Circular Saw Kit

As a seasoned carpenter and DIY enthusiast, I’ve had the opportunity to test out a variety of circular saws over the years, and the Milwaukee Brushless 7-1/4" Circular Saw Kit, model number 2631-21, certainly stands out in several ways. This cordless circular saw, part of Milwaukee’s M18 lineup, boasts a brushless motor, promising improved efficiency and extended runtime. Here’s my detailed take on this tool after putting it through its paces.

Design and Build Quality

First impressions matter, and the Milwaukee Circular Saw doesn’t disappoint in this department. The saw feels robust and well-crafted, thanks to its magnesium guards and an aluminum shoe. These materials not only contribute to the tool's durability but also help keep the weight manageable. At 7.5 lbs (tool only), it strikes a good balance between heft and portability, making it easy to maneuver without compromising on stability.

The integrated rafter hook is a thoughtful addition, providing a convenient way to hang the saw when not in use. This small feature can significantly improve workflow efficiency, especially on job sites where space is at a premium.

Performance

The brushless motor is the heart of this tool, and it delivers a solid performance. With a no-load speed of 5,000 RPM, the saw cuts through 2x4s and plywood effortlessly. The electric brake is a fantastic safety feature, bringing the blade to a quick stop once the trigger is released, reducing the risk of accidents.

One of the standout features is the REDLINK™ intelligence system, which provides overload protection. This is particularly useful during prolonged use, as it prevents the motor from overheating, thereby extending the tool’s lifespan.

Battery Life

Battery life is often a concern with cordless tools, but the Milwaukee Circular Saw holds its own. The REDLITHIUM™ XC5.0 battery included in the kit offers impressive runtime. During my testing, I was able to complete an entire afternoon of cross-cutting reclaimed 2x10s, and the battery still had plenty of juice left. This efficiency is a significant advantage for professionals who need reliable performance throughout the workday without frequent interruptions for recharging.

Ease of Use

Using the Milwaukee Circular Saw is a straightforward experience, even for those new to power tools. The LED light is a handy feature, especially when working in dimly lit areas, as it illuminates the cutting line and enhances precision. The integrated dust port on the guard also helps to keep the work area clean, though I found that it could benefit from a more effective dust extraction system.

One minor gripe is the placement of the safety button, which can feel a bit awkward at times. It takes some getting used to, but once you get the hang of it, it doesn’t significantly hinder the operation.

Power and Cutting Ability

The saw’s power is generally sufficient for most tasks, but it does have its limitations. While it handles standard 2x4s and plywood with ease, it can struggle with denser materials, particularly during extended use. Switching to a high-quality blade, such as a Diablo, can help alleviate this issue to some extent, but it’s something to be aware of if you regularly work with tougher materials.

Durability and Reliability

Durability is a mixed bag with this tool. While the build quality is excellent and the materials used are top-notch, there have been reports of reliability issues, particularly concerning the switch. Some users have experienced problems with the saw failing to start after a period of use. This appears to be an intermittent issue, and while it hasn’t affected my unit, it’s worth noting for potential buyers.

Value for Money

Considering the features and performance, the Milwaukee Circular Saw offers good value for money, especially if you can catch it on sale. The inclusion of the battery and charger in the kit adds to its appeal, making it a comprehensive package for both professionals and serious DIYers.

Conclusion

In conclusion, the Milwaukee Brushless 7-1/4" Circular Saw Kit is a solid choice for those seeking a reliable and efficient cordless circular saw. Its robust build, impressive battery life, and thoughtful features like the electric brake and LED light make it a valuable addition to any toolkit. However, potential buyers should be aware of the occasional reliability issues and the saw's limitations with denser materials.

Would I recommend this tool? Yes, but with some reservations. If you’re already invested in the Milwaukee M18 ecosystem, this saw is a no-brainer, offering compatibility with existing batteries and chargers. For professionals and serious DIYers, it provides a good balance of power, portability, and ease of use. However, if you require a saw for heavy-duty tasks or have concerns about long-term reliability, you might want to consider other options or ensure you have a solid warranty in place.

Overall, the Milwaukee Brushless Circular Saw is a commendable tool that delivers on many fronts, making it a worthy investment for those in need of a reliable, cordless cutting solution.