Milwaukee 6-1/2" Plunge Track Saw Kit

The Milwaukee 6-1/2" Plunge Track Saw Kit has been a long-anticipated addition to my workshop, and after spending ample time with it, I can confidently say it delivers on many fronts. As someone who has juggled between a table saw and a circular saw for various projects, the transition to a track saw has been a game-changer. This tool combines precision, portability, and safety in a way that makes it an invaluable asset for both professional and DIY projects.

First Impressions and Setup

Out of the box, the saw feels robust and well-engineered. The Powerstate brushless motor, capable of 5,600 RPM, promises power and efficiency, and it doesn't disappoint. The kit includes a 40-tooth blade, a battery, a charger, and a Packout storage case. The setup is straightforward, though I highly recommend reading the manual thoroughly to understand the numerous features this saw offers.

Performance and Precision

The first thing I noticed was the smooth pivoting plunge motion. This feature makes plunge cuts effortless and precise. The saw glides seamlessly along the track, thanks to the well-designed adjustment knobs that secure it in place. I tested it on various materials, including solid hardwoods, plywood, and MDF, and the cuts were consistently clean and accurate.

One of the standout features is the variable speed dial, which allows you to adjust the blade speed from 2,500 to 5,600 RPM. This is particularly useful when switching between different materials. The saw also features bevel stops at 0, 22.5, and 45 degrees, providing flexibility for various cutting angles. However, it's crucial to note that the cut line alignment can slightly shift when making beveled cuts. This requires some getting used to, but once you understand the saw's behavior, you can compensate for it effectively.

Dust Collection and Safety

Milwaukee has done an excellent job with dust collection. The saw comes with a dust port that can be connected to a shop vac, making it almost dust-free when in operation. For quick cuts, the included dust bag works surprisingly well. The riving knife is another notable feature, reducing the risk of kickback and enhancing safety.

Battery Life and Portability

The saw is powered by Milwaukee's M18 battery system. During my tests, the 6.0 Ah battery provided ample runtime, even for more demanding tasks. The cordless nature of the saw adds to its portability, making it easy to move around the job site or workshop. The Packout case, while a bit bulky, offers excellent protection and organization for the saw and its accessories.

Room for Improvement

While the Milwaukee track saw excels in many areas, there are a few minor drawbacks. The rear sight lines can be obstructed by the dust port, making it a bit challenging to align cuts from certain angles. Additionally, the availability of tracks and kits can be an issue, requiring some planning ahead if you need additional components.

Another point to consider is the proprietary 20mm arbor size, which limits blade options. Milwaukee's blades are high-quality, but it would be more convenient if standard 6-1/2" blades were compatible.

Final Thoughts

The Milwaukee 6-1/2" Plunge Track Saw Kit is a well-rounded tool that brings a lot of value to the table. Its power, precision, and safety features make it suitable for a wide range of applications, from cabinetry to flooring. The few quirks it has are manageable and don't significantly detract from its overall performance.

Would I recommend this tool? Absolutely. If you're looking for a track saw that combines power, precision, and portability, Milwaukee's offering is hard to beat. It may have a few areas for improvement, but its strengths far outweigh its weaknesses. This tool has not only met but exceeded my expectations, making it a worthy investment for any serious woodworker or DIY enthusiast.