Hole Dozer™ Bi-Metal Hole Saw

Features

  • Durable construction
  • 3.5 TPI tooth design
  • All access slots for easy plug removal
  • Increased visibility for accurate placement
  • Thermoset coating for reduced friction and increased efficiency
  • Lifetime tooth break warranty
  • Made in the USA
  • Suitable for general purpose applications including metal, drywall, plastics, and wood

Specifications

Useable Length 2.0 in
Cutting Depth 2.0 in
Rpm Stainless Steel 85
Rpm Mild Steel 170
Rpm Cast Iron 115
Rpm Aluminum 255
Packaging Clamshell
Depth Of Cut 1-5/8"
Pack Qty 1 Pack
Size 2"
Length 2.22 in
Weight 0.29 lb
Height 3.938 in
Width 2.938 in
Package Type Hanging Container
Material Application Metal and Wood

This bi-metal hole saw features a 3.5 TPI tooth design suitable for metal applications. It includes features for efficient plug removal and visibility for accurate placement. The design is optimized for cordless tools.

Model Number: 49-56-0102

Milwaukee Hole Dozer™ Bi-Metal Hole Saw Review

4.8 out of 5

As a long-time enthusiast of quality tools, I was eager to try out the Milwaukee Hole Dozer™ Bi-Metal Hole Saw. Milwaukee has a reputation for producing robust and reliable tools, and I was curious to see how this hole saw would perform in a variety of materials and applications. Upon putting it to the test, I can confidently say that this tool stands up to Milwaukee's high standards and delivers impressive results.

Design and Build Quality

The Hole Dozer™ Bi-Metal Hole Saw boasts a 3.5 TPI (teeth per inch) design, which is specifically optimized for cutting through metal. However, its versatility doesn’t end there; it’s also suitable for applications in drywall, plastics, and wood. The saw is constructed from bi-metal, a combination of two different metals, aimed at providing both durability and flexibility. This combination ensures that the tool can withstand high-stress conditions without breaking or wearing out quickly.

One of the standout features is the thermoset coating, which reduces friction and increases cutting efficiency. This coating also helps to keep the saw cooler during prolonged use, which is essential for maintaining its sharpness and longevity. Additionally, the all-access slots are a thoughtful touch, making plug removal straightforward and hassle-free—a common pain point with many other hole saws.

Performance and Efficiency

Using the Hole Dozer™ was an enlightening experience. In my first trial, I needed to cut through a double-layered wall consisting of sheetrock and two layers of wood. The hole saw cut through these materials effortlessly, leaving clean and precise edges. What impressed me the most was the lack of wear on the teeth, even after multiple cuts. The saw maintained its sharpness, showing minimal signs of dulling.

I also used the Hole Dozer™ for a plumbing project, which involved cutting holes in old hardwood flooring. The saw performed admirably, chewing through the material without hesitation. One of the key advantages here was the saw's stability; it did not "walk" or deviate from the cutting line, which is a common issue with lesser-quality hole saws.

Versatility and Ease of Use

The Hole Dozer™ is designed with versatility in mind. I tested it on various materials, including drywall, MDF, and even PVC pipes. In each case, it delivered clean, precise cuts. The ability to switch between different sizes quickly was another significant advantage, as it saved me valuable time during projects.

One feature that deserves special mention is the increased visibility for accurate placement. This design element makes it easier to start cuts exactly where you need them, reducing the likelihood of mistakes. The tool also comes with a lifetime tooth break warranty, which is a testament to Milwaukee's confidence in its durability.

Limitations and Considerations

While the Hole Dozer™ excels in many areas, it’s important to note its limitations. It is not designed for extremely hard materials like stone or concrete. In one of my attempts to cut through stucco, the bi-metal teeth struggled and eventually burned out. For such applications, Milwaukee offers carbide versions, which are better suited for these tougher materials.

Another minor drawback is the ruggedness of the teeth, which can sometimes cause the saw to jump when cutting through tubing or other round objects. This can lead to less clean cuts on the backside of the material. While not a dealbreaker, it’s something to be aware of, especially if you’re working on projects that require precision on both sides of the material.

Conclusion and Recommendation

Overall, the Milwaukee Hole Dozer™ Bi-Metal Hole Saw is an exceptional tool that delivers on its promises. Its durability, cutting efficiency, and ease of use make it a valuable addition to any toolbox. Whether you’re a professional contractor or a DIY enthusiast, this hole saw will prove to be a reliable companion for a wide range of applications.

I would wholeheartedly recommend the Hole Dozer™ to anyone in need of a versatile and robust hole saw. Its performance in wood, metal, and plastics is unparalleled, and the thoughtful design features like all-access slots and increased visibility make it user-friendly and efficient. Just be mindful of its limitations with extremely hard materials and consider opting for the carbide version if your projects frequently involve such challenges.

In conclusion, the Milwaukee Hole Dozer™ Bi-Metal Hole Saw is a tool that lives up to the high standards set by its brand. It’s a worthwhile investment that will undoubtedly make your cutting tasks easier and more efficient.


Project Ideas

Business

Customized Signage

Offer personalized metal or wooden signs for homes and businesses. Use the hole saw to create precise lettering and designs.


Furniture Upcycling Service

Start a service to upcycle old furniture by adding custom metal or wooden elements. The hole saw can help in creating precise cuts for a polished finish.


Metal Fabrication Workshops

Host workshops teaching people how to use the hole saw to create various metal projects. Provide all materials and tools for a hands-on experience.


Custom Metal Art Pieces

Launch a business creating bespoke metal art pieces for clients. Utilize the hole saw for detailed and accurate cutting.


Home Improvement Contractor

Expand your services as a home improvement contractor by offering custom metal and wood installations. Use the hole saw for precise and efficient project completion.

Creative

Custom Metal Clocks

Create unique metal wall clocks by cutting out intricate designs and patterns with the hole saw. Combine different metal types for a mixed-media art piece.


Industrial-Style Lamps

Use the hole saw to cut metal pipes and other materials to create industrial-style lamps. Incorporate different elements like wood and plastic to add variety.


DIY Fire Pits

Craft custom fire pits by cutting steel sheets into desired shapes and sizes. The hole saw can be used to create air vents and decorative patterns.


Decorative Plant Holders

Design and build metal or wooden plant holders with intricate designs. Use the hole saw to cut uniform holes and shapes for a professional look.


Artistic Metal Wall Panels

Create large metal wall panels with intricate cut-out designs. These can serve as unique home décor pieces or room dividers.