Milwaukee Random Orbital Sander

Using Milwaukee's Random Orbital Sander, model 2585-20, was an experience that left me with mixed feelings. As a tool designed for professional use, this sander has a lot to offer, but it also has some quirks that users should be aware of before making a purchase.

Features and Design

The Milwaukee Random Orbital Sander is powered by the M12 REDLITHIUM HIGH OUTPUT CP2.5 Battery Pack, allowing cordless convenience, which is a significant advantage for those working in tight or remote spaces. The sander boasts a 3/16” random orbit throw, which is effective for a variety of sanding tasks, from woodwork to body filler applications. It also features an ergonomic palm grip designed for comfort during extended use, and a speed dial paired with a variable speed trigger that lets you adjust the RPM from 3,200 to 12,000. This range of speeds is excellent for customizing the tool's performance based on the material you're working on.

Performance

One of the standout features of this sander is its power. Despite its cordless design, it holds its own against many corded models. This is a significant plus for professionals who need the freedom to move around without being tethered to an outlet. Sanding everything from thick hardwood to delicate surfaces was a breeze. The sander did a commendable job on both flat surfaces and edges, making it versatile for various projects.

Battery Life

The battery life of this tool is another highlight. Using the 3.0 XC battery, I found that it generally outlasted the 35-minute claim, especially when working on less demanding tasks. However, it's essential to note that the battery life can vary significantly depending on the speed setting and the material being sanded. For more intense sanding sessions, larger batteries can be used, although this does make the tool heavier and somewhat more cumbersome.

Dust Collection

Milwaukee's attempt at integrating a dust collection system is a bit of a mixed bag. The dust collector does a decent job of trapping fine particles, but it’s far from perfect. The plastic dust box, while innovative, feels flimsy and is prone to popping open unexpectedly, which can spill dust all over your workspace. This is particularly frustrating when you're in the middle of a job and have to stop to clean up the mess. When connected to a shop vac, the dust collection improves significantly, but the design still leaves room for improvement.

Ergonomics

The sander’s design has both pros and cons. The ergonomic palm grip is comfortable for the most part, but the overall weight and balance of the tool can be an issue, especially with larger batteries. After prolonged use, I noticed my forearm getting tired, which is something to consider if you're planning on using the sander for extended periods. The on-off switch is also somewhat awkward to use, particularly if you have smaller hands. It's positioned in a way that requires a bit of a stretch, which can be inconvenient.

Durability

In terms of build quality, the Milwaukee Random Orbital Sander is robust and feels like it can withstand a fair amount of abuse. However, the dust collection box’s plastic construction is a weak point. Given the rough and tumble nature of job sites, it’s almost inevitable that the dust box will get damaged if dropped, which could compromise its effectiveness. The hook and loop system for attaching sanding pads also showed signs of wear quicker than I would have liked, which could be problematic over time.

Noise and Vibration

One aspect that pleasantly surprised me was the relatively low noise level and minimal vibration. These factors make the sander more comfortable to use, especially for long durations. The reduced vibration is particularly beneficial as it lessens hand fatigue and makes for a more pleasant user experience overall.

Final Thoughts

So, would I recommend the Milwaukee Random Orbital Sander? It's a complex answer. For professionals who require a powerful, cordless sander that can handle a variety of tasks, this tool is a solid choice. Its power and battery life are impressive, and its performance is generally good across different materials and surfaces.

However, if you frequently work in environments where the tool might get knocked around, the durability of the dust collection system is a concern. Additionally, if you have smaller hands or need to use the tool for extended periods, the ergonomics might not be the best fit.

In summary, the Milwaukee Random Orbital Sander is a powerful and versatile tool with some design issues that might deter certain users. If you can work around its quirks, it’s a capable sander that can significantly enhance your sanding tasks.