Hole Dozer Bi-Metal Hole Saw

Features

  • Durable hole saw design
  • 3.5 TPI tooth design
  • All Access Slots for easy plug removal
  • Increased pilot visibility for accurate placement
  • Thermoset coating for reduced friction and enhanced speed
  • Lifetime Tooth Break Warranty
  • Made in the USA
  • Suitable for a variety of materials including metals, aluminum, drywall, plastics, and wood
  • Cutting depth of 1-5/8 inches
  • Plug Jack design for fast plug removal
  • Strongest tooth form in the industry

Specifications

Useable Length 1.8 in
Cutting Depth 1.8 in
Rpm Stainless Steel 45
Rpm Mild Steel 95
Rpm Cast Iron 65
Rpm Aluminum 145
Packaging Shrink Wrap
Hole Diameter 3 1/2 in
Depth Of Cut 1-5/8 in
Type Hole Saw
Pack Qty 1 Pack
Size 3-1/2 in
Length 1.875 in
Weight 0.665 lb
Height 3.5 in
Width 3.5 in
Shank Size 3/8 in

The Hole Dozer Bi-Metal Hole Saw features a 3.5 TPI tooth design that provides durability for metal applications. It includes a Lifetime Tooth Break Warranty and is suitable for general purpose applications, ensuring effective cutting.

Model Number: 49-56-9641

Milwaukee Hole Dozer Bi-Metal Hole Saw Review

4.5 out of 5

Selecting the right hole saw can sometimes feel like a gamble, but the Milwaukee Hole Dozer Bi-Metal Hole Saw has proven itself to be a reliable bet. As someone who frequently tackles a variety of materials—from wood and drywall to metals and plastics—I've found this tool to be a versatile and dependable addition to my toolbox.

Upon first handling the Hole Dozer, I was immediately impressed by the build quality. The saw feels sturdy and well-balanced, a testament to Milwaukee's commitment to producing durable tools. The 3.5 TPI tooth design is particularly noteworthy. It offers a blend of aggressiveness and precision that makes cutting through different materials a breeze.

One of the standout features of the Hole Dozer is its All Access Slots, which make plug removal significantly easier. Anyone who has used a hole saw knows the frustration of trying to dislodge stuck material. With this design, you can quickly and efficiently clear out debris, allowing you to maintain a steady workflow. The Plug Jack design also contributes to this ease, ensuring that even the most stubborn plugs can be removed without much hassle.

Accuracy is another area where the Hole Dozer excels. The increased pilot visibility is a small but impactful feature that ensures you can place your cuts precisely where you need them. This is particularly useful in more delicate applications, such as drilling holes for electrical wiring or plumbing. The thermoset coating on the saw reduces friction, which not only enhances cutting speed but also helps to keep the tool cooler during prolonged use.

In terms of performance, the Hole Dozer does not disappoint. I tested it on a variety of materials, starting with wood. It cut through both hardwood and softwood with ease, leaving clean, precise holes. Even when encountering nails embedded in the wood, the saw's teeth showed no signs of dulling. This durability is backed by Milwaukee's Lifetime Tooth Break Warranty, providing peace of mind that the tool is built to last.

When it came to metal, the Hole Dozer continued to impress. I used it on mild steel and aluminum, and the results were consistent. The cutting process was smooth, and the saw maintained its sharpness throughout. However, it's worth noting that the Hole Dozer is not designed for more abrasive materials like stone or stucco. For those applications, Milwaukee's carbide-tipped hole saws would be a better choice.

One of the most practical aspects of the Hole Dozer is its cutting depth of 1-5/8 inches. This depth is sufficient for most general-purpose applications, from installing door hardware to running conduit through walls. The tool's strong tooth form ensures that it can handle these tasks without losing its edge.

Switching between different hole saw sizes is straightforward, thanks to the easy-to-use arbor system. The arbor locks securely into place, preventing any wobbling or slipping during use. This is particularly important when working on more critical projects where precision is paramount.

Despite its many strengths, the Hole Dozer is not without its minor drawbacks. The rugged teeth, while excellent for most materials, can sometimes cause the saw to catch and jump when cutting tubing. Additionally, the backside of the cut can be a bit rough, particularly in wood. These issues are relatively minor and can be mitigated with careful handling and technique.

Overall, the Milwaukee Hole Dozer Bi-Metal Hole Saw is a high-quality tool that lives up to its promises. Its durability, ease of use, and versatility make it a valuable addition to any professional or DIY enthusiast's toolkit. Whether you're cutting through wood, metal, or plastic, this hole saw delivers consistent, reliable performance.

I wholeheartedly recommend the Milwaukee Hole Dozer to anyone in need of a dependable hole saw. Its robust construction, combined with thoughtful design features, ensures that it can handle a wide range of tasks with ease. While it may not be the best choice for extremely abrasive materials, its performance in general-purpose applications is exceptional. Investing in this tool means you're getting a product that not only works well out of the box but is also built to withstand the test of time.


Project Ideas

Business

Custom Metal Fabrication Services

Offer custom metal cutting services for clients in need of precise holes in metal for various projects, such as construction, art, or automotive applications.


Home Improvement Workshops

Host workshops teaching DIY enthusiasts how to use the Hole Dozer Bi-Metal Hole Saw for home improvement projects. Charge a fee for the class and sell related materials and tools.


Custom Signage

Create and sell custom metal signs for businesses or home decor. Use the hole saw to cut unique designs and lettering into metal sheets.


Online DIY Kits

Develop and sell DIY project kits that include all necessary materials and instructions for creating items like birdhouses, wall art, or light fixtures. Include a Hole Dozer Bi-Metal Hole Saw in the kit.


Tool Rental Service

Start a tool rental service where customers can rent the Hole Dozer Bi-Metal Hole Saw for their projects. Offer rental packages that include other essential tools and accessories.

Creative

Custom Metal Wall Art

Use the Hole Dozer Bi-Metal Hole Saw to cut intricate patterns and designs into metal sheets. These can be mounted as unique and personalized wall art pieces.


DIY Birdhouses

Create unique birdhouses by cutting holes of various sizes in wood or metal. Customize the designs to stand out in any garden or backyard.


Industrial Style Shelving

Fashion industrial-style shelves by cutting precise holes in metal or wood planks for mounting hardware. The robust design of the hole saw ensures clean cuts for a professional finish.


Decorative Light Fixtures

Design and build custom light fixtures by cutting holes in metal or plastic to create interesting light patterns. This can add a unique touch to any room.


Garden Planters

Craft stylish garden planters by cutting holes in metal or plastic containers for drainage and planting. Decorate them to add a personal touch to your garden.