Ryobi HP Brushless 6-1/2" Track Saw Kit

Navigating the world of track saws can be quite the task, especially when it comes to finding a balance between performance, versatility, and cost. The Ryobi HP Brushless 6-1/2" Track Saw Kit, model PTS01K, promises a lot with its powerful brushless motor and 18V ONE+ battery system. As someone who has spent considerable time with this tool, I aim to provide a detailed look at what works and what doesn’t.

Performance and Cutting Efficiency

One of the standout features of this track saw is its brushless motor, which offers significantly more power and efficiency compared to brushed motors. This power is evident when cutting through 3/4" plywood sheets and other common materials. The saw operates at 4,300 RPM, which helps in achieving clean and precise cuts. However, while it cuts well in most scenarios, it does struggle with thicker, denser materials. Cutting 2x lumber, for instance, can lead to noticeable blade deflection, which affects the accuracy of the cut.

Battery Life and Portability

The saw is part of the 18V ONE+ system, which is incredibly convenient if you are already invested in Ryobi’s battery platform. With a fully charged 4Ah battery, I found that the tool can cut up to 260 linear feet per charge, which is impressive for most DIY and light professional tasks. The cordless nature of the saw allows for greater flexibility, especially in locations where power outlets aren’t readily available. However, prolonged use under heavy load will deplete the battery faster, so having a spare battery on hand is advisable.

Track System and Accuracy

The track system is where the Ryobi track saw begins to show its limitations. The kit includes two 27.5" tracks, which can be connected for a longer cutting length. Unfortunately, the connectors have poor tolerance, making it difficult to achieve perfectly straight alignments. This issue is compounded by the fact that the track itself tends to shift slightly unless clamped down securely. Speaking of clamps, the kit only includes one, which is insufficient for longer cuts. Additional clamps are necessary but are often hard to find as they are not a standard size and are frequently out of stock.

Build Quality and Design

One of the more perplexing choices Ryobi made with this track saw is the use of a plastic base. Most users would expect a metal base for better durability and stability, especially given the price point. The plastic base, unfortunately, tends to flex, affecting the overall precision of the cuts. The saw does have useful features like adjustable depth control and bevel capacity ranging from -1° to 48°, which adds to its versatility. However, the depth adjustment mechanism is not as smooth or intuitive as I would like, often requiring multiple attempts to get it just right.

Ease of Use and Setup

Setting up the Ryobi track saw is relatively straightforward, which is a plus for those who may not have extensive experience with track saws. The tools required for adjustments are conveniently stored within the saw itself, which saves time and reduces the chances of misplacing them. The saw can also be used without the track, providing additional flexibility for various types of cuts. However, transitioning between track and non-track use can be cumbersome due to the finicky adjustments needed for the track connectors and depth settings.

Dust Collection and Safety Features

The saw is equipped with a dust port that fits 1-1/4" and 1-7/8" hoses, which is fairly standard. The dust collection is adequate but not exceptional. During extended use, some dust tends to escape, so it’s advisable to use it in well-ventilated areas or with a dedicated dust extractor. Safety features include a riving knife and an anti-tip mechanism, although the latter doesn’t fully prevent the saw from wobbling along the track, especially during longer cuts.

Price and Value Proposition

Given its price point, the Ryobi track saw offers a mixed bag of features and performance. It is significantly cheaper than many of its competitors, making it an attractive option for DIY enthusiasts and those on a budget. However, the compromises in build quality, track system design, and component availability can be frustrating. If you’re looking for a track saw for occasional use and already have Ryobi batteries, it could be a cost-effective solution. For professionals or those requiring higher precision and reliability, investing in a more robust system might be worth the extra expense.

Final Recommendation

Would I recommend the Ryobi HP Brushless 6-1/2" Track Saw Kit? It depends on your needs and expectations. For the casual user or DIY enthusiast, this saw provides decent performance and value, especially if you're already invested in the Ryobi ONE+ battery system. However, if precision and reliability are critical to your projects, the limitations of the track system, the plastic base, and the difficulty in obtaining additional clamps could become significant drawbacks. For those expecting to use a track saw frequently and on more demanding tasks, it might be better to look into more professional-grade options.