Features
- Auto-off brushes shut the tool down when they need replacing to prevent damage.
- Paddle switch with safety lock-off prevents accidental start-up.
- Matching wheel flanges allow for the use of common accessories.
- Dust Ejection System ejects damaging dust and debris particles.
- Over-sized brushes extend brush life compared to previous models.
- Large spiral bevel gear provides durability.
- One-Touch guard allows for easy 360-degree rotation.
- Quick-Change wheel release enables tool-free wheel removal.
- Top-mounted spindle lock button maximizes depth of cut without compromising durability.
- Small gripping surface enhances comfort.
- Ergonomically designed side handle.
Specifications
Related Tools
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Model Number: DWE402
DeWalt Small Angle Grinder Review
Angle grinders are indispensable tools in both professional and DIY settings, and the DeWalt DWE402 Small Angle Grinder stands out as a robust option. Known for its power and versatility, this grinder is designed to tackle a spectrum of tasks, from cutting metal to smoothing concrete. Here, I’ll share my experience with this tool, highlighting its features, performance, and areas where it can improve.
One of the first things I noticed about the DeWalt DWE402 is its impressive power. The 11-amp motor provides ample torque, making it capable of handling heavy-duty tasks without stalling. Whether I’m cutting through metal or grinding down concrete, the grinder maintains a consistent speed and doesn’t bog down under pressure. This reliability is crucial for time-sensitive projects where efficiency matters.
A standout feature of this grinder is its ergonomic design. The small gripping surface is comfortable to hold, even during extended use. DeWalt has also included an ergonomically designed side handle, which can be attached to either side of the tool for added control. This flexibility is particularly useful when working in tight spaces or at awkward angles. The paddle switch with a safety lock-off is another thoughtful addition, preventing accidental start-ups—a critical safety feature, especially in busy work environments.
Durability is a major selling point for the DWE402. The Dust Ejection System is a clever inclusion, designed to eject dust and debris that could otherwise damage the tool’s internal components. This system, along with the over-sized brushes, helps extend the tool’s lifespan by minimizing wear and tear. Additionally, the large spiral bevel gear enhances the tool’s durability, ensuring it can withstand the demands of frequent use.
Changing the grinding or cutting wheel is straightforward, thanks to the Quick-Change wheel release. This feature allows for tool-free wheel removal, which saves time and effort. The One-Touch guard also facilitates easy 360-degree rotation, allowing me to position the guard precisely where I need it. However, I found that the guard provided is best suited for Type 27 grinding wheels. For those looking to use thinner cut-off wheels, a Type 1 guard is recommended for safety, but it needs to be purchased separately.
Despite its strengths, the DWE402 does have areas where it could improve. The weight and size of the tool may be daunting for some users, particularly when using it single-handedly. The paddle switch requires a firm grip, which might be challenging for those with smaller hands. Additionally, while the tool’s power is a significant advantage, it can be overwhelming for lighter tasks or prolonged periods of use.
The grinder’s build quality is generally solid, although I did encounter some minor issues with the guard adjustment mechanism. The guard can be somewhat finicky to reposition, which may cause frustration during quick adjustments. Additionally, the absence of a case for storage is a missed opportunity, as it would provide a convenient way to store the grinder and its accessories.
Overall, the DeWalt DWE402 is a powerful and reliable angle grinder that excels in demanding environments. Its combination of power, durability, and user-friendly features make it a valuable addition to any tool collection. While it may not be the lightest or most compact option available, its performance capabilities more than compensate for these minor drawbacks.
In conclusion, I would recommend the DeWalt DWE402 Small Angle Grinder to both professionals and serious DIY enthusiasts. Its robust motor and thoughtful design features make it a versatile tool capable of tackling a variety of tasks. However, prospective buyers should be aware of the need for additional safety accessories if they plan to use the tool for cutting applications. With proper handling and the right attachments, the DWE402 is poised to deliver exceptional performance and longevity in the most demanding of work conditions.
Project Ideas
Business
Mobile Metal Repair Service
Offer a mobile service for repairing metal furniture, fences, and other structures. Use the grinder for cutting, smoothing, and welding metal on-site, providing convenience for customers.
Metal Fabrication Workshops
Host workshops teaching metal fabrication skills, including how to safely use an angle grinder. Offer classes on creating specific projects, like sculptures or furniture, to attract hobbyists.
Custom Metal Fabrication Business
Start a business offering custom metalwork services, from artistic pieces to practical applications. Use the angle grinder to cut and finish components for a variety of projects.
Upcycled Metal Product Line
Develop a line of upcycled metal products, such as home décor or garden accessories. Use the angle grinder to transform salvaged metal into new, eco-friendly products for sale.
Tool Rental and Training Services
Offer a rental service for small angle grinders, along with training sessions on safe and effective use. Cater to DIY enthusiasts and small businesses needing temporary access to tools.
Creative
Custom Metal Art Sculptures
Utilize the small angle grinder to cut and shape scrap metal into unique sculptures. Experiment with different textures and finishes by using various grinding wheels and attachments.
Repurposed Furniture
Transform old or discarded furniture by using the grinder to strip paint, sand surfaces, and cut metal components. Create modern, industrial-style pieces by integrating metal accents.
DIY Garden Decorations
Craft artistic garden decorations such as metal flowers, garden stakes, or wind chimes. Use the angle grinder to cut and polish metal components, adding a creative flair to garden spaces.
Custom Knife Making
Craft custom knives by shaping and sharpening metal using the angle grinder. Experiment with different blade styles and handle designs to create one-of-a-kind knives.
Personalized Metal Signs
Create personalized metal signs for home décor or gifts. Use the grinder to cut letters and shapes from metal sheets, finishing with paint or a clear coat for protection.