DeWalt Deep Cut Band Saw

Few tools in the workshop can match the versatility and precision of a band saw, and the DeWalt Deep Cut Band Saw (model DWM120) is a compelling example of this class of tool. As someone who frequently tackles a range of metalworking projects, I had high expectations for this tool, particularly given DeWalt's reputation for quality. After putting it through its paces, I can confidently say that this band saw has a lot to offer, though it isn't without its quirks.

Build and Design

The first thing that struck me about the DWM120 was its robust build quality. Weighing in at just over 19 pounds, it feels solid and well-balanced in hand. This heft adds to its stability, which is crucial when making precise cuts. The soft grip back handle and multi-position adjustable front handle contribute to a comfortable grip, even during prolonged use. However, I did notice that the front handle's design could be more ergonomic. The hollowed-out sides and right angles make it less comfortable than the rounded, solid grips found on older models.

Performance and Versatility

The 10 amp motor is undoubtedly a powerhouse, capable of handling a variety of job site applications with ease. This motor is paired with a variable speed dial that allows you to adjust the speed from 100 to 350 surface feet per minute (sfm). This feature is invaluable when working with different materials, as it allows you to tailor the cutting speed to the material at hand. I found that it cut through metal tubing, steel angle, and even thick aluminum with ease, producing clean, accurate cuts with minimal burrs.

One of the standout features is the 5-inch deep cut capacity, which makes it versatile enough for a range of tasks, from cutting rectangular stock to more intricate metalworking projects. The blade tracking adjustment is another thoughtful addition, as it helps improve blade life by ensuring the blade stays aligned. The integrated LED sight light is a nice touch, especially when working in less-than-ideal lighting conditions, though I found its illumination to be somewhat limited.

Blade and Maintenance

Changing the blade on the DWM120 is straightforward, thanks to the blade changing lever. This quick-change mechanism is a significant time-saver and makes maintenance easier. The externally replaceable brushes are another user-friendly feature, allowing for straightforward maintenance without disassembling the tool.

However, the blade guard made of plastic left me a bit disappointed. The plastic feels flimsy and lacks the durability of the cast aluminum guards found on older models. While it hasn't caused any issues so far, I remain cautious about its longevity, especially under heavy use.

Practical Use and Ergonomics

In practical use, the DWM120 excels. The balanced design reduces fatigue, and the variable speed control is intuitive and responsive. I particularly appreciated the integrated hang hook, which allows for convenient storage when the tool is not in use. This is a small but significant feature that adds to the overall ease of use.

The saw's performance in cutting tasks is impressive. It handles a wide range of materials effortlessly, making it a valuable addition to any workshop. Whether you're cutting flat bar, angle iron, or pipe, the DWM120 delivers clean, precise cuts. Pairing it with a vertical table stand, such as the one from Swag Offroad, transforms it into a stationary vertical bandsaw, further enhancing its versatility.

Drawbacks

Despite its many strengths, the DWM120 is not without its drawbacks. The most notable issue is the increased use of plastic in its construction. While this may reduce weight and cost, it raises concerns about durability, especially for professionals who rely on their tools for demanding tasks. The blade guard, in particular, feels less sturdy than I would like.

Another minor gripe is the LED light's limited effectiveness. While it does help in low-light conditions, it doesn't illuminate the cutting area as well as I had hoped. Additionally, the saw does not come with a blade, which seems like a surprising omission given the tool's price point. This means you'll need to purchase a blade separately, which adds to the initial cost.

Conclusion

Overall, the DeWalt Deep Cut Band Saw (DWM120) is a powerful, versatile tool that excels in a variety of cutting tasks. Its robust motor, variable speed control, and 5-inch deep cut capacity make it a valuable addition to any workshop. The tool's balance and ergonomics reduce user fatigue, and the quick-change blade mechanism simplifies maintenance.

However, the increased use of plastic components and the absence of a blade are notable drawbacks. These issues may not be deal-breakers for everyone, but they are worth considering, especially for professionals who need a tool that can withstand heavy use.

Would I recommend the DeWalt Deep Cut Band Saw? Absolutely, especially for those who need a versatile, powerful tool for metalworking and other cutting tasks. Despite its minor flaws, the DWM120 offers excellent performance and ease of use, making it a worthwhile investment for both hobbyists and professionals alike.