DeWalt Metal Folding Sawhorse

When searching for a reliable sawhorse, the Metal Folding Sawhorse from DeWalt, model DWST11155, quickly stands out. As someone who frequently juggles a variety of construction and DIY projects, I need tools that are both dependable and versatile. The DeWalt sawhorse, with its robust 2000 lbs load capacity per pair, immediately caught my eye.

First and foremost, the sawhorse's metal construction exudes durability. It's evident that DeWalt designed this tool with heavy-duty applications in mind. The ability to support a significant weight without flinching is a significant advantage, especially when dealing with heavy materials. Yet, despite its sturdy build, it remains lightweight, making it easy to transport from one job site to another.

One of the features I found particularly useful is the recess for 2x4 lumber. This allows you to create a makeshift worktable by using two sawhorses and placing a plywood sheet on top. The simplicity and effectiveness of this design cannot be overstated. It transforms a pair of sawhorses into a stable and spacious work surface, which is a massive bonus for any project requiring a flat and expansive area.

Additionally, the inclusion of V-grooves for working with pipes and smaller wood pieces is a thoughtful touch. This feature allows for precise and secure cutting, which is invaluable for tasks that demand accuracy. The grooves keep materials in place, reducing the risk of slippage and enhancing overall safety.

Setting up and folding the sawhorse is a breeze. In just a few seconds, it can be deployed or collapsed, making it highly convenient for quick jobs and storage. The flip handle further adds to its portability, allowing for easy carrying. This is particularly beneficial for those who need to move their tools frequently.

However, not everything about the Metal Folding Sawhorse is perfect. One of the issues I've encountered is the stability of the legs. While the metal structure is robust, the plastic hinges that hold the legs open feel somewhat flimsy. DeWalt advises against using your foot to push the legs open, which is an indication of their fragility. In practice, if you accidentally twist the legs or drop a heavy object on them, there's a risk of these hinges snapping.

Moreover, the width of the A-base is relatively narrow, which affects the stability. This can be particularly problematic when working with heavier loads or on uneven surfaces. I've noticed a slight lateral wobble, which isn't confidence-inspiring when you're handling substantial materials.

Another point of concern is the rubber pads on top of the sawhorse. While they are intended to provide high friction and stability, they tend to come loose easily. During one of my projects, I lost a pad within minutes of unpacking the sawhorse. This potentially compromises the grip and stability of materials placed on top.

The channels designed to hold 2x4 lumber are not as deep as one might expect. This results in the 2x4s not sitting flush with the sawhorse surface, meaning that a plywood tabletop will only rest on the parallel 2x4s without perpendicular support. This can lead to sagging if the weight isn't evenly distributed.

Despite these drawbacks, the sawhorse has some redeeming qualities. The ability to clamp two units together for easy transportation and storage is a thoughtful design element that enhances its portability. Additionally, the overall ease of setup and takedown is a significant time-saver on busy job sites.

In summary, the DeWalt Metal Folding Sawhorse offers an excellent balance of portability, ease of use, and load capacity. Its design features, such as the 2x4 recess and V-grooves, provide versatility and convenience for a range of tasks. However, the stability issues related to the plastic hinges and narrow base, as well as the potential for the rubber pads to come loose, are areas where DeWalt could improve.

Would I recommend this tool? Yes, but with reservations. If you're a DIY enthusiast or a professional looking for a lightweight and portable sawhorse that can handle substantial loads, the DeWalt sawhorse is worth considering. However, be mindful of its stability limitations and the potential fragility of some components. For those prioritizing rock-solid stability and durability over portability, other options might better suit your needs. Nonetheless, the DeWalt Metal Folding Sawhorse remains a solid choice for many applications, combining innovative design with practical functionality.