Milwaukee Brushless 7-1/4" Circular Saw

Navigating the world of power tools can be a daunting task, especially when it comes to finding the right circular saw for your projects. Recently, I had the opportunity to work extensively with the Milwaukee Brushless 7-1/4" Circular Saw, model 2631-20, and I’m here to share my insights on its performance, features, and overall value.

The first thing that struck me about this circular saw is its brushless motor. Unlike traditional brushed motors, the brushless design in this model significantly enhances efficiency and prolongs the tool's run-time. This is a crucial feature for anyone who values both power and longevity in their tools. The saw operates at an impressive 5,000 RPM, which ensures smooth and precise cuts. Whether you're slicing through 2x4s or tackling thicker materials, the motor doesn’t disappoint.

One of my favorite aspects of this saw is its integrated rafter hook. This small yet incredibly convenient feature allows for easy storage when working on projects that require frequent movement and repositioning. It's a thoughtful addition that speaks to Milwaukee’s understanding of real-world job site needs. The LED light is another practical feature, providing much-needed visibility in dimly lit environments. This is especially useful when precision is paramount.

Safety is always a concern with power tools, and the Milwaukee saw addresses this with its electric brake. The brake stops the blade quickly once the trigger is released, reducing the risk of accidents. This feature not only adds a layer of security but also contributes to the overall efficiency of the tool by minimizing downtime between cuts.

Dust management can often be an overlooked feature in circular saws, but Milwaukee has included an integrated dust port to help keep your workspace cleaner and safer. While it doesn’t come with a shop vac hookup out of the box, the port does a decent job of redirecting dust away from the cutting line, which helps maintain visibility and accuracy.

In terms of design, the saw is relatively lightweight at 7.5 lbs (tool only), making it comfortable to use for extended periods. The rubberized grips add to the overall comfort and control, ensuring that the saw feels secure in your hands even during more challenging cuts. The metal blade guard is a nice touch, providing durability and protection for the blade, although it can potentially mar work surfaces if not handled carefully.

However, the saw is not without its drawbacks. One of the more noticeable issues is the absence of positive stops for common bevel angles. This means that achieving precise angle cuts requires a bit more attention and adjustment, which can be a minor inconvenience for those who frequently work with angled cuts. Additionally, the measurement numbers on the saw are engraved in the metal, making them slightly harder to read. While this ensures they won’t wear off over time, it does require a bit more effort to discern.

Another point of contention is the hex wrench holder, which seems to be poorly designed. The wrench tends to fall out due to vibrations during use, increasing the likelihood of it getting lost. This is a simple yet frustrating oversight that could have been easily avoided with better design or quality control.

Durability is a mixed bag with this tool. While some users have reported long-lasting performance, others have experienced issues with the switch and overall reliability. It’s worth noting that Milwaukee offers a five-year warranty, which provides some peace of mind. However, the need to potentially deal with warranty claims and repairs can be a hassle, especially for those who rely on their tools for professional use.

Despite these issues, the saw’s performance is generally impressive. It cuts smoothly and powerfully, handling a variety of materials with ease. The cordless design adds a layer of convenience, eliminating the need to deal with tangled cords and limited mobility. The battery life is commendable, especially when paired with Milwaukee’s M18 battery system, which is known for its reliability and long-lasting power.

In conclusion, the Milwaukee Brushless 7-1/4" Circular Saw is a robust and capable tool that offers a range of features designed to enhance efficiency, safety, and convenience. Its brushless motor, electric brake, and integrated rafter hook are standout features that make it a valuable addition to any tool arsenal. However, the lack of positive stops for bevel angles, the poorly designed hex wrench holder, and some concerns about long-term durability should be considered.

Would I recommend this tool? For DIY enthusiasts and professionals who already use Milwaukee’s M18 battery system, this saw is a solid choice that delivers on power and performance. Its minor flaws are outweighed by its overall capabilities and the convenience of a cordless design. However, for those who require absolute precision in angle cuts or who have experienced reliability issues with Milwaukee tools in the past, it might be worth exploring other options or ensuring you have a robust warranty plan in place.

Ultimately, the Milwaukee Brushless 7-1/4" Circular Saw is a strong contender in the circular saw market, offering a blend of power, convenience, and thoughtful design that can make your cutting tasks more efficient and enjoyable.