Hole Dozer™ Bi-Metal Hole Saw

Features

  • Durable hole saw design
  • 3.5 TPI tooth design
  • Access slots for easy plug removal
  • Increased visibility for accurate placement
  • Coating reduces friction and drag
  • Lifetime Tooth Break Warranty
  • Manufactured in the USA
  • Suitable for various materials including metals, drywall, plastics, and wood
  • Cutting depth of 1-5/8"

Specifications

Usable Length 1.625 in
Cutting Depth 1.625 in
Rpm Stainless Steel 40
Rpm Mild Steel 80
Rpm Cast Iron 55
Rpm Aluminum 120
Packaging Bulk
Pack Quantity 9 Pack (Bulk)
Size 4-1/8"
Length 1.875 in
Weight 0.9711 lb
Height 4.125 in
Width 4.125 in
Package Type Bulk
Shank Size 4 1/8 in

The Hole Dozer™ Bi-Metal Hole Saw features a 3.5 TPI tooth design for extended life in metal applications. It includes a Lifetime Tooth Break Warranty and is suitable for general purpose use. The design allows for easy removal of material plugs, enhancing productivity.

Model Number: 49-56-5205

Milwaukee Hole Dozer™ Bi-Metal Hole Saw Review

4.8 out of 5

As a seasoned professional in the construction and DIY world, I’ve had my fair share of experiences with various hole saws. Nevertheless, my recent encounter with the Milwaukee Hole Dozer™ Bi-Metal Hole Saw truly stands out. The tool's design and performance have left a lasting impression on me, and I’m eager to share my insights.

The first thing that strikes you about this tool is its robust build quality. The Milwaukee Hole Dozer™ feels solid in hand, and the 3.5 TPI (teeth per inch) design immediately hints at its durability and efficiency. From the get-go, it’s clear that this tool is designed to last, and Milwaukee backs this up with a Lifetime Tooth Break Warranty, which certainly adds a layer of confidence during use.

Putting the Hole Dozer™ to the test, I started with some standard cuts in wood. The tool's performance was impressive; it sliced through plywood and hardwood with minimal effort, maintaining a steady, clean cut throughout. One standout feature is the access slots that Milwaukee has incorporated into the design. These slots make it remarkably easy to remove material plugs, which is often a tedious task with other hole saws. This feature alone saves a significant amount of time and frustration, particularly when working on large projects.

Next, I moved on to more challenging materials including metal and drywall. The Hole Dozer™ continued to perform admirably. Its teeth remained sharp and effective, even after multiple cuts through metal studs and plasterboard. One noteworthy aspect is how the saw maintains its cutting edge without dulling quickly, which is a common issue with lesser saws. The tool’s ability to cut through a variety of materials—including metals, plastics, and composites—makes it incredibly versatile.

The ease of use is another highlight. Setting up the Hole Dozer™ is straightforward, and the increased visibility for accurate placement is a nice touch. This feature ensures that your cuts start exactly where you intend, without the usual "walking" that can occur with other hole saws. Additionally, the coating on the saw reduces friction and drag, which not only makes the cutting process smoother but also helps to extend the life of the teeth.

While the Hole Dozer™ excels in many areas, it’s worth noting that it may not be the best choice for extremely tough materials like stone or stucco. I found that it struggled slightly with these, which led to some minor burning out of the teeth. For such applications, Milwaukee’s carbide versions are more suitable, as they handle the demanding nature of these materials better.

That being said, for general purpose use, the Hole Dozer™ is hard to beat. Its cutting depth of 1-5/8" is ample for most tasks, and the range of sizes available means you can tackle a wide variety of projects without needing multiple different tools. The tool doesn't falter when it comes to thicker materials, and the sharp pilot bit aids in centering your holes perfectly.

One of the most compelling aspects of the Hole Dozer™ is its consistency. Over a span of several weeks, I used it in various scenarios—from installing plumbing and electrical circuits to cutting through old hardwood flooring—and it never failed to deliver clean, precise cuts. Even after prolonged use, the teeth did not show significant signs of wear, a testament to the tool's durability and well-thought-out engineering.

The Milwaukee Hole Dozer™ Bi-Metal Hole Saw also impresses with its ability to handle nails embedded in wood. During one of my projects, I encountered several nails while cutting through studs, and the saw did not hesitate. It cleanly sliced through the nails without any noticeable dulling of the teeth, which speaks volumes about its strength and resilience.

Another practical advantage is its ability to switch between different sizes quickly and easily. This feature is particularly useful when working on jobs that require multiple hole sizes. The arbor system is designed to prevent jamming, which is a common issue with other hole saws. This means less downtime and more time focused on getting the job done.

For those concerned about the longevity and maintenance of the tool, rest assured that the Hole Dozer™ requires minimal upkeep. The durable construction and high-quality materials mean that it can withstand regular use without frequent sharpening or replacement. When it does come time to clean out material plugs, the process is quick and hassle-free thanks to the cleverly designed access slots.

In conclusion, the Milwaukee Hole Dozer™ Bi-Metal Hole Saw is a standout tool that combines durability, versatility, and ease of use. Its ability to handle a wide range of materials, coupled with thoughtful design features like access slots and friction-reducing coatings, make it a valuable addition to any toolkit. Whether you’re a professional contractor or a DIY enthusiast, this hole saw will undoubtedly enhance your productivity and efficiency on the job.

I would highly recommend the Milwaukee Hole Dozer™ to anyone in need of a reliable, high-performance hole saw. Its impressive build quality, consistent performance across various materials, and user-friendly design make it a top choice in its category. Investing in this tool means you’re equipped with a solution that will last for years and handle a multitude of tasks with ease.


Project Ideas

Business

Custom Signage

Offer custom signage services by cutting out letters and shapes from metal, wood, or plastic panels. These signs can be used for businesses, homes, and events.


Home Renovation Services

Provide specialized home renovation services that include cutting precise holes for electrical outlets, light fixtures, and plumbing pipes using the Hole Dozer™.


Craft Workshop Classes

Host workshops where participants can use the Hole Dozer™ to create their own DIY projects, such as wall art, planters, or bird feeders. Charge a fee for materials and instruction.


Custom Furniture

Design and sell custom furniture pieces that incorporate unique hole patterns for aesthetic or functional purposes. Examples include tables, chairs, and shelves.


Event Decorations

Create and rent out custom decorations for events like weddings, parties, and corporate gatherings. Use the Hole Dozer™ to craft unique pieces such as centerpieces, backdrops, and hanging ornaments.

Creative

Custom Wall Art

Use the Hole Dozer™ to cut various sizes of holes in a wooden or metal panel to create a unique piece of wall art. Paint or decorate the panel to match the aesthetic of the room.


DIY Bird Feeder

Craft a bird feeder by cutting holes in a wooden or plastic container. Attach perches and fill with bird seed to attract local wildlife.


Decorative Light Fixtures

Create custom light fixtures by cutting holes in metal or plastic sheets to design unique patterns. Mount the sheets over light bulbs to produce interesting shadows and lighting effects.


Wooden Planters

Design and build wooden planters with drainage holes cut using the Hole Dozer™. Customize the shape and size of the planters for various plants.


Kids' Play Panel

Construct an interactive play panel for children by cutting different shapes and sizes of holes into a wooden board. Kids can use it for various activities like sorting shapes or threading ropes.