DeWalt 20V MAX XR Brushless Cordless Belt Sander

The DeWalt 20V MAX XR Brushless Cordless Belt Sander, model number DCW220B, is a versatile addition to my workshop. As an avid user of DeWalt tools, I was eager to see how this cordless belt sander would stand up to the rigors of my demanding projects. After putting it through its paces, I have a nuanced perspective on its strengths and areas that could use improvement.

One of the first things I noticed was the freedom from cords. The cordless design is a game-changer, particularly when working in areas without easy access to power outlets or when maneuvering around large workpieces. This cordless convenience is complemented by the tool's robust build quality, which feels solid and durable in hand.

The brushless motor is a standout feature. It delivers impressive power, making quick work of even the toughest materials. Whether I was stripping paint, smoothing rough surfaces, or leveling glued-up panels, the sander performed admirably. The variable speed trigger with a lock-on feature and speed selection dial provided excellent control, allowing me to adjust the speed to match the task at hand.

Changing the sanding belts is a breeze thanks to the quick-release system. This feature saved me valuable time and effort, especially when switching between different grits for various stages of a project. The belt tracking mechanism also worked well, keeping the belt aligned and preventing it from wandering off course.

However, the tool's power comes at a cost—specifically, battery life. The sander draws a significant amount of power, which can quickly deplete even the larger capacity batteries. Using a 6Ah Flexvolt battery, I found that I could get about 35 to 40 minutes of continuous use, which is decent but still requires multiple batteries for extended projects. This issue is exacerbated if you're using smaller 20V batteries, which tend to die quickly. For long sanding sessions, having several high-capacity batteries on hand is essential.

Another point of consideration is the weight distribution. With a 60V 6Ah battery attached, the sander tends to feel unbalanced, leaning towards the back. This requires applying more pressure on the front handle to keep it level, which can be tiring over extended use. A slightly longer steel plate on the bottom could improve stability and balance, making it easier to control.

Dust collection is another mixed bag. The sander is compatible with DeWalt's AirLock dust collection system, which is a plus. However, the dust bag attachment could be better designed. It fills up quickly and can get in the way during use. For larger projects, connecting the sander to a vacuum or dust extractor is a better option, but this somewhat negates the cordless advantage. Additionally, the dust discharge is positioned on the left side, which can be inconvenient for right-handed users as it directs dust towards them.

In terms of ergonomics, the over-molded auxiliary handle provides a comfortable grip and allows for two-handed operation, which is particularly useful for maintaining control during more aggressive sanding. The tool also has a good heft to it, feeling neither too light nor too heavy, which strikes a balance between stability and maneuverability.

Despite some of its drawbacks, the DeWalt 20V MAX XR Brushless Cordless Belt Sander has several redeeming qualities. It excels in power, ease of use, and the convenience of a cordless design. For woodworking enthusiasts and professionals who already have a collection of DeWalt 20V or Flexvolt batteries, this sander can be a valuable addition to their toolkit.

However, it's essential to be aware of its limitations. The short battery life and the need for multiple high-capacity batteries can be a significant drawback for those planning to use it for extended periods. The dust collection system could also use some improvements to make it more effective and user-friendly.

In conclusion, I would recommend the DeWalt 20V MAX XR Brushless Cordless Belt Sander for those who prioritize cordless convenience and already have an investment in DeWalt's battery ecosystem. Its power and ease of use make it a formidable tool for a variety of sanding tasks. However, if you require long, uninterrupted sanding sessions, you may need to invest in additional batteries or consider a corded alternative. Overall, this sander is a solid performer with room for improvement, and it can make a significant impact on your sanding projects with the right setup and expectations.