DeWalt 6-1/2 in. TrackSaw Kit with 59" Track

As a seasoned woodworker, I've always been on the lookout for tools that can make my job easier, more precise, and less cumbersome. Enter the DeWalt 6-1/2 in. TrackSaw Kit with 59" Track (DWS520SKH), a tool that promises to revolutionize the way we cut materials. After putting it through its paces, I can confidently say that this TrackSaw delivers on its promises and then some.

Design and Build Quality

First impressions matter, and the DeWalt TrackSaw makes a strong one. The saw itself is robust, with a solid build that feels durable and well-engineered. The 6-1/2 inch blade is housed in a low-profile blade guard, which is particularly useful for working in tight spaces. The overall design is practical and ergonomic, featuring a straight plunge mechanism that allows for better control and reduced fatigue during extended use.

One of the standout features is the anti-kickback mechanism and riving knife, which add an extra layer of safety. The saw also includes a dust port designed for effective dust collection, a must-have for anyone who values a clean working environment. The inclusion of a heavy-duty carrying case is a thoughtful touch, making it easier to transport the saw and its accessories without hassle.

Performance and Precision

The heart of any saw is its cutting ability, and this is where the DeWalt TrackSaw truly excels. The 12 Amp, 1300W motor provides ample power to cut through various materials, including hardwoods, with ease. The on-track cutting depth of 2-1/8" at 90° and 1-5/8" at 45° is more than sufficient for most woodworking tasks.

What sets this saw apart is its precision. The cutting system is designed to deliver straight cuts with minimal splintering, thanks to the dual-edged tracks. This allows you to make accurate cuts in both directions, a feature that significantly enhances the saw's versatility. I was particularly impressed with the rubberized strips on the 59” track, which hold it securely in place on the wood without the need for additional clamps.

Cordless Convenience

Being a cordless tool, the DeWalt TrackSaw offers unparalleled convenience, especially for those who work on job sites without easy access to power outlets. The 60V 6 Ampere battery provides impressive runtime, allowing you to make multiple cuts before needing a recharge. The rapid charger is efficient, and the built-in fan keeps the battery cool during charging, adding to the overall safety and longevity of the battery.

Usability and Ergonomics

One of the biggest advantages of using a TrackSaw over traditional table saws or circular saws is its portability and ease of use. The DeWalt TrackSaw is no exception. Setting it up is straightforward, and the adjustments for depth and bevel are intuitive and user-friendly. The saw's weight, while a bit on the heavier side, is well-distributed, making it easier to handle and maneuver.

The saw's plunge mechanism is smooth and allows for precise control over the cutting depth. This is particularly useful for making clean, accurate cuts in plywood and other sheet materials. The anti-kickback feature is a lifesaver, especially when working with wet or green wood, as it prevents the saw from slipping or jerking during cuts.

Versatility and Additional Features

The DeWalt TrackSaw is incredibly versatile. Whether you’re cutting long boards, making beveled cuts, or working on intricate joinery, this tool handles it all with aplomb. The dual-sided chip-strip is a unique feature that prevents chip-out on both sides of the track, ensuring clean cuts every time. This is especially useful when making multiple cuts, as you can simply flip the track if one side gets damaged.

I also appreciated the saw's compatibility with other brands' tracks, such as Festool. This flexibility allows you to use existing tracks and accessories, adding to the tool's overall value.

Areas for Improvement

While the DeWalt TrackSaw excels in many areas, it's not without its shortcomings. The instruction manual could use some improvement, as it lacks detailed information on certain features and adjustments. This can be frustrating for users who are new to track saws.

Another minor gripe is the noise level of the charger. It is noticeably loud, which can be a bit annoying if you're working in a quiet environment. Additionally, while the 59" track is sufficient for most tasks, those who frequently work with larger sheets of plywood may find themselves needing a longer track.

Final Thoughts and Recommendation

In conclusion, the DeWalt 6-1/2 in. TrackSaw Kit with 59" Track is a stellar addition to any woodworker's arsenal. Its combination of power, precision, and portability makes it a versatile tool that can handle a wide range of cutting tasks. The cordless feature is a significant advantage, offering convenience and flexibility, especially for on-site work.

Despite a few minor drawbacks, the overall performance and build quality of the DeWalt TrackSaw make it a worthy investment. If you're looking for a reliable, high-performance track saw that delivers clean, accurate cuts without the hassle of cords, this tool is an excellent choice. I highly recommend it for both professional woodworkers and DIY enthusiasts alike.